Asko professional сушильная машина инструкция

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  PROFESSIONAL TUMBLE DRYER SERVICE MANUAL 8064375 Publication date: Sep 2002…
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  INTRODUCTION INTRODUCTION You have in your hand the ASKO Service Manual for the commercial machines of the new generation of tumble driers, that are friendly to the environment in both their manufacture and their use. This new generation of tumble driers has been designed for ease of servicing. By this we mean that it’s a simple job, for example, to replace a damaged side panel.

• Page 4: Table Of Contents

  Installing the input terminal block Adjusting the feet Removing the radio interference filter Condensation water (TDC44) Installing the radio interference filter Air extraction (TDC33) Contactor Connection to the tumble drier Removing the contactor Connection to exhaust duct Installing the contactor…

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  Changing the panel handle Cleaning the fan Changing the indication lamp/symbol Cleaning the condenser (TDC44) lens Changing the main power button Drying guide TDC33 Changing the push-button switches Drying guide TDC44 Changing the DCU panel board and the Circuit diagram push-buttons…
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  TABLE OF CONTENTS…

• Page 7: Safety Regulations

  TDC33: TRANSPORT/WINTER STORAGE If the tumble drier is to be transported, or stored for the winter in unheated premises, ensure that the condensation water tank has no water in it.

• Page 8: Specifications

  SPECIFICATIONS SPECIFICATIONS PRINCIPAL DIMENSIONS Height: 850 mm Width: 595 mm Depth: 585 mm Weight: TDC33 39 kg TDC44 47 kg VOLUME/CAPACITY Drum volume: 111 litres Drying capacity : 5.0 kg Speed: 52 rpm ELECTRICAL CONNECTION ALTERNATIVES Power consumption: See type label…

• Page 9: The Drying Process

  THE DRYING PROCESS THE DRYING PROCESS TDC33 Air at room temperature is heated by the heating element and drawn into the drum, where it ex- tracts the dampness from the clothes. The ridges in the drum prevent the clothes from sticking to each other.

• Page 10: Tdc44

  THE DRYING PROCESS TDC44 The condensing tumble drier has two circulation systems: one for drying air and one for cooling air. The black arrows show the warm drying air, and the white arrows the cooling air at room tem- perature. The ridges in the drum prevent the clo- thes from sticking to each other.

• Page 11: Installation

  850 mm. The width of the opening must be at least 600 C. Washing tower The tumble drier can be placed on top of an ASKO washing machine. The tumble drier is fastened securely and prevented from moving by the to- wer fasteners that come with the machine: 2 off angle pieces.

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  INSTALLATION Install the tower configuration like this: 1. Unscrew and remove the outermost screws from each side of the rear of the washing machine. 2. Screw the angle pieces to the rear of the wash- ing machine. 3. Secure the two plastic cups to the front edge of the top cover.

• Page 13: Adjusting The Feet

  INSTALLATION ADJUSTING THE FEET Screw the feet in or out until the tumble drier is standing vertical and steady. Lock the feet by tight- ening their locking nuts. CONDENSATION WATER (TDC44) Alternative 1 (as delivered) Condensation water is pumped up into the con- densation water tank, which is pulled out and emptied manually.

• Page 14: Air Extraction (Tdc33)

  INSTALLATION AIR EXTRACTION (TDC33) The exhaust air from the tumble drier should be taken to an exhaust duct or a wall outlet with the aid of the accompanying air extraction hose. Connection to the tumble drier The tumble drier has three possible air extraction points: the rear, right or left side.

• Page 15: Installation In Warm Climates

  INSTALLATION Installation in warm climates When installing in temperatures above 25°C (77°F) with a high level of humidity, do not route the air exhaust hose upwards. The hose must always run downwards or stay level with the tumble dryer. Condensation problems If the hose is long and the room is cold, conden- sation will form inside the hose.

• Page 16: Electrical Installation

  Rewiring to single-phase stalling the tumble drier jointly with a single-phase The machine can be reconfigured The machine ASKO washing machine, the phases should be should be reconfigured as shown in the wiring connected like this: diagram underneath the top panel of the machi- Tumble drier: Terminal labelled L1 to phase 1.

• Page 17: Doorhanging

  DOORHANGING DOOR HANGING The tumble drier’s front door can be adjusted to hang on either the left or the right. Tumble driers are normally delivered with the door hanging on the left. Left hanging to right hanging 1. Keep the front door closed, it will be held in position by the door magnet.

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  DOOR HANGING 13. Remove the screw that is securing the front panel at the bottom edge of the side where the hinge will be installed. 14. Keep the front door in place with the door magnet. 15. Install the hinge fixing in the order a,b,c,d. 16.

• Page 19: Right Hanging To Left Hanging

  DOOR HANGING Right hanging to left hanging 1. Keep the front door closed, it will be held in position by the door magnet. 2. Remove the bottom cover. 3. TDC44: Open the condenser housing co- ver. 4. Remove the 3 screws that secure the hinge fixing and the lower screw that secures the front panel.

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  DOOR HANGING 16. Install the hinge fixing in the order a,b,c. 17. TDC44: Close the condenser housing co- ver. 18. Refit the bottom cover.

• Page 21: Fault Tracing

  FAULT TRACING FAULT TRACING ERROR MESSAGES GENERAL The display text field shows a message if a fault There is more information in chapter ”Test pro- occurs during the time the program is running. gram and fault indications” The error messages that may be shown are: THE MACHINE WILL NOT START Maximum program time: When the machine has been running for its maximum time (3 hours)

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  FAULT TRACING PROBLEMS IF THE PROGRAM UNIT IS CHANGED bottom water container is full, because the pump or hoses are blocked or faulty. If the condensate If the program unit is changed, check if the jum- water is pumped straight out via the drain hose — per is cut correctly.

• Page 23: Problems

  5. Drive belt running incorrectly on motor shaft se, 10 A) also prolongs the drying time. = too high drum speed > 56 rpm 6. TDC33: The length of and number of bends on the evacuation hose affects drying opera- The washing will not dry? tion.

• Page 24: Components And Measurements

  COMPONENTS AND MEASUREMENTS COMPONENTS AND MEASUREMENT VALUES INDICATION LAMP MOTOR Part no.: 80 070 73 50 Hz Current: 1.68 mA, 230 V, 50 Hz Part no.: 80 618 24 Resistance of winding The lamp indicates that the main power switch is 24,5 W Cabel marked white-blue: set to on.

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  HUMIDITY SENSOR indications. Part no.: 80 618 55 Part no.: 80 638 75 (ASKO) Part no.: 80 637 29 (OEM) The humidity sensor is used to control the dry- ing process. During operation the sensor output signal is between 1 and 16 mVDC. Any other value causes the program to stop.
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  COMPONENTS AND MEASUREMENT VALUES HEATING ELEMENT TDC33 2620 W Part no.: 80 618 33 66.7/25.7 W Resistance: The element has a maximum power rating of 2620W but consists of two loops of 1900W and 720W, which permits rewiring from 2620W to 1900W.
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  COMPONENTS AND MEASUREMENT VALUES TDC44 2500 W Part no.: 80 638 08 79,7/25 W Resistance: The element has a maximum power rating of 2500W but consists of two loops of 1900W and 600W, which permits rewiring from 2500W to 1900W. Temperature ˚C (68) (67)

• Page 28: Test Program And Fault Indications

  TEST PROGRAM AND FAULT INDICATIONS TEST PROGRAM AND FAULT INDICATIONS FAULT INDICATIONS TEST PROGRAM Overfill: Overfill condensation water holder. The machine must be in its starting state (obtai- Maximum running time: Maximum running ned by pressing the main power button). time achieved, 3 hours.

• Page 29: Consumption Values

  ASKO washing machine. Other garments (non-iron and acrylic) should, before tumble drying, be spun at 800 rpm (short spin drying) in an ASKO washing machine. The consumption values may differ between machines for differens markets. To get the values for the machine, see the user guide for the mach-…

• Page 30: Tdc44

  ASKO washing machine. Other garments (non-iron and acrylic) should, before tumble drying, be spun at 800 rpm (short spin drying) in an ASKO washing machine The consumption values may differ between machines for differens markets. To get the values for the machine, see the user guide for the mach-…

• Page 31: Tools

  TOOLS TOOLS LIST OF TOOLS «Torx» spanners: • T25 • T20 • T10 U-ring spanners: • 11/16” • 13 mm • 8 mm Socket screwdriver: • 10 mm Flathead screwdriver 6.5 — 7 mm Star socket head screwdriver Flat-nose pliers…

• Page 32: Application Areas

  TOOLS APPLICATION AREAS Humidity sensor: • torx T25 Top lid: • torx T20 • torx T25 • torx T10 • special tool (Part no. 88 011 54) Rear piece: • torx T25 Thermistor: • torx T20 • torx T25 • U-ring spanner 13 mm •…

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  TOOLS Water tank housing: • torx T25 • torx T20 Side panels/Bottom: • torx T25 • torx T20 • torx T10 • 6.5-7 mm wide blade screwdriver Front panel: • torx T25 • torx T20 • 6.5-7 mm wide blade screwdriver…

• Page 34: Special Tools

  SPECIAL TOOLS SPECIAL TOOLS INSTALLING THE DRUM TD20 Part no. 88 011 54 The tool hangs in one of the punched-out key- holes in the front rail, then the rear edge of the drum is rolled up on to the roller and the drum is held in place.

• Page 35: Service

  SERVICE SERVICE TOP COVER Removing the top cover 1. Remove the 3 screws at the rear of the top cover. 2. Tilt the cover and pull it backwards. Installing the top cover 1. Ensure that the sealing strip is positioned along the edge of the top cover.

• Page 36: Removing The Rear Panel

  SERVICE Removing the rear panel 1. Remove the 3 screws at the rear of the top cover and lift it off. 2. Unscrew the centring nut until the face of the nut is level with the end of the thread and knock out the bearing.

• Page 37: Removing The Inner And Outer Rear Panels

  SERVICE Removing the inner and outer rear panels 1. Remove the rear panel in accordance with the section «Rear panel — removing…». 2. Remove the screws that secure the inner rear panel to the outer, and the cable clamp. 3. Lift them apart. IMPORTANT The bearing is now free and can be removed.

• Page 38: Changing The Foam Rubber Seal

  SERVICE Changing the foam rubber seal 1. Remove the 3 screws at the rear of the top cover and lift it off. 2. Remove the screws that secure the rear panel sides and bottom. 3. Remove the screws that secure the inner and outer rear panels.

• Page 39: Changing The Rear Felt Strip Seal

  SERVICE Changing the rear felt strip seal 1. Remove the rear panel in accordance with the section «Rear panel — removing…». 2. Lift off the felt strip seal. 3. Thread the new felt strip into place. 4. Tighten the tensioning band around the felt strip, using the special tool.

• Page 40: Changing The Overheating Protection Device

  SERVICE Changing the overheating protection device 1. Remove the three screws at the rear edge and lift off the top cover. 2. Remove the screws that secure the rear panel to the sides and bottom. 3. Remove the screws that secure the inner and outer rear panels, along with the cable clamp.

• Page 41: Input Terminal Block

  SERVICE INPUT TERMINAL BLOCK Removing the input terminal block 1. Remove the three screws at the rear edge and lift off the top cover. 2. Remove the earth screw. 3. Remove all the wiring. 4. Press in the latches with a screwdriver and pull out the input terminal block.

• Page 42: Removing The Radio Interference Filter

  SERVICE RADIO INTERFERENCE FILTER Removing the radio interference filter 1. Remove the three screws at the rear edge and lift off the top cover. 2. Disconnect the wiring from the radio interfe- rence filter. 3. Unscrew the nut securing the filter. Installing the radio interference filter 4.

• Page 43: Contactor

  SERVICE CONTACTOR Removing the contactor 1. Remove the three screws at the rear edge and lift off the top cover. 2. Remove the wiring to the contactor. 3. Unscrew the 2 screws that secure the contac- tor. Installing the contactor 4.

• Page 44: Fuse

  SERVICE FUSE Changing the fuse 1. Remove the fuse holder insert with a screw- driver (1/4 turn). 2. Change the fuse. IMPORTANT The fuse must be of 250V and 6.3 Ampere type. 3. Fit the fuse holder insert with the fuse into the fuse holder.

• Page 45: Drum

  SERVICE DRUM Removing the drum 1. Remove the rear panel in accordance with the section «Rear panel — removing…». 2. TDC44: Remove the external fan housing in accordance with the section » External fan hou- sing — removing…» steps 2-4. 3.

• Page 46: Changing The Drum Ridge

  SERVICE Changing the drum ridge 1. Remove the three screws at the rear edge and lift off the top cover. 2. Unscrew the 5 screws that secure the drum rid- NOTE Rotate the drum until you can gain access to the screws.

• Page 47: External Fan Housing (Tdc44)

  SERVICE EXTERNAL FAN HOUSING (TDC44) Removing the external fan housing 1. Remove the rear panel in accordance with the section «Rear panel — removing…». 2. Unclip the external fan housing suction side. 3. Unscrew the external fan wheel and remove 4.

• Page 48: Motor

  SERVICE MOTOR Removing the motor 1. Remove the drum in accordance with the sec- tion «Drum — removing…». 2. Take off the bottom cover (snap fasteners). 3. Remove the fan housing cover (4 snap fasten- ers and 1 screw). 4. Unscrew the fan wheel. 5.

• Page 49: Changing The Capacitor

  SERVICE Changing the capacitor 1. Remove the rear panel in accordance with the section «Rear panel — removing…». 2. TDC44: Remove the external fan housing in accordance with the section «External fan hou- sing — removing…» steps 2-4. 3. Unscrew the capacitor. 4.

• Page 50: Air Extraction System

  SERVICE AIR EXTRACTION SYSTEM Removing the exhaust air duct hook 1. Remove the bottom cover. 2. Take hold of the duct hook and twist it free. Installing exhaust air duct hook 3. Push one end into the exhaust air duct T-pie- 4.

• Page 51: Humidity Sensor

  SERVICE HUMIDITY SENSOR Removing the humidity sensor 1. Remove the three screws at the rear edge and lift off the top cover. 2. Take off the bottom cover (snap fasteners). 3. Use a screwdriver to remove the plugs. 4. Remove the cover for the fan housing (4 snap fasteners and 1 screw).

• Page 52: Thermistor

  SERVICE THERMISTOR Removing the thermistor 1. Remove the three screws at the rear edge and lift off the top cover. 2. Take off the bottom cover (snap fasteners). 3. Remove the protection. 4. Take out the thermistor with the aid of flat- nose pliers.

• Page 53: Front Frame

  12. Install the fan housing cover (4 snap fasteners and 1 screw). 13. Put the cable bundle into the cable clamps. 14. TDC33: Install the exhaust duct hook by pres- sing it on to the front frame exhaust lip. 15. Install the motor in accordance with the sec- tion «Motor…

• Page 54: Changing The Front Felt Seal

  SERVICE Changing the front felt seal 1. Remove the drum in accordance with the sec- tion «Drum — removing…». 2. Remove the seal. 3. Install the new seal evenly distributed around the groove. IMPORTANT The strip seal must be pressed firmly all around the groove.

• Page 55: Front Door

  SERVICE FRONT DOOR Removing the front door NOTE The front door must remain closed during the entire removal procedure; the door magnet will hold it in place. 2. Unscrew and remove the 3 screws that secure the hinge fixture. 3. Lift down the front door. Installing the front door 4.

• Page 56: Changing The Hinge Socket

  SERVICE Changing the hinge socket 1. Remove the three screws that secure the lo- wer hinge and twisting it free, take off the front door. 2. Change the hinge socket. 3. Hang the front door back on with the aid of the door magnet and secure the hinge.

• Page 57: Changing The Inner Door

  SERVICE Changing the inner door 1. Remove the three screws that secure the lo- wer hinge and twist it free, lift off the front door. 2. Unscrew the handle. 3. Unscrew the 2 screws at the side of the front door and the 3 at the lower edge.

• Page 58: Changing/Cleaning The Filter Holder

  SERVICE Changing/cleaning the filter holder 1. Open the front door. 2. Pull out the filter holder and take out the double filter. 3. Squeeze the snap fasteners inwards while at the same time lifting the filter holder out of the inner door. IMPORTANT Take care when lifting the filter holder out not to damage it.

• Page 59: Changing The Door Switch Pin

  SERVICE Changing the door switch pin 1. Drill a 4 mm diameter hole where the old pin was. 2. Fit a door switch pin (part no.: 80 642 40) into the hole. IMPORTANT Fit the pin so that it projects by 11 mm.

• Page 60: Front Panel

  SERVICE FRONT PANEL Removing front panel 1. Remove the three screws at the rear edge and lift off the top cover. 2. Remove the three screws that secure the lo- wer hinge and twist it free, lift off the front door.

• Page 61: Changing The Fixing Clip For The Bottom Cover (Female)

  3. Install a new clip. 4. Install the bottom cover. Changing the fixing clip for the bottom cover (male) TDC33, Left TDC44: 1. Remove the bottom cover. 2. Squeeze the snap fasteners and pull or push out the clip. 3. Install a new clip.

• Page 62: Panel

  2. TDC44: Pull out the water tank. 3. TDC44: Unscrew the 2 screws that secure the panel to the front rail. 4. TDC33: Unscrew the 2 screws securing the front rail. 5. Remove the 4 snap fasteners at the bottom edge by bending the clips apart with a screw- driver with a 6.5 to 7 mm wide blade.

• Page 63: Changing The Panel Handle

  SERVICE Changing the panel handle 1. Remove the three screws at the rear edge and lift off the top cover. 2. TDC33: Unscrew the 2 screws securing the front rail. 3. Pull the handle off. 4. Fit the handle. 5. Fit the top cover.

• Page 64: Changing The Main Power Button

  SERVICE Changing the main power button 1. Remove the panel in accordance with the sec- tion «Panel — removing…». 2. Press in the latches with a screwdriver and pull out the button. 3. Install the new button. IMPORTANT Ensure that the spring is located in the button before installation.

• Page 65: Changing The Push-Button Switches

  SERVICE Changing the push-button switches 1. Remove the panel in accordance with the sec- tion «Panel — removing…». 2. Get hold of the switch inside the machine and pull on it, while at the same time bending the wings at the front of the switch inwards with a screwdriver.

• Page 66: Electronic Control Unit

  SERVICE ELECTRONIC CONTROL UNIT WARNING An earthed EMC wristband must be worn at all times when working with electronic components to prevent damage to them. Changing the electronic control unit 1. Remove the three screws at the rear edge and lift off the top cover.

• Page 67: Installing Electronic Control Unit With Its Holder

  SERVICE Removing the electronic control unit with its holder 1. Remove the three screws at the rear edge and lift off the top cover. 2. Remove the panel in accordance with the sec- tion «Panel — removing…». 3. Press in the 2 snap fasteners. 4.

• Page 68: Condenser Housing (Tdc44)

  SERVICE CONDENSER HOUSING (TDC44) Removing the condenser housing 1. Remove the drum in accordance with the sec- tion «Drum — removing…». 2. Remove the external fan housing in accordance with the section «External fan housing — remo- ving…». 3. Remove the snap fasteners with the aid of a screwdriver.

• Page 69: Changing The Microswitch For The Condensed Water Pump

  SERVICE Changing the microswitch for the condensed water pump 1. Remove the rear panel in accordance with the section «Rear panel — removing…». 2. Remove the wiring and the microswitch. 3. Fit the new microswitch. 4. Install the rear panel in accordance with the section «Rear panel — installation…».

• Page 70: Changing The Float

  SERVICE Changing the float 1. Remove the drum in accordance with the sec- tion «Drum — removing…». 2. Remove the external fan housing in accordance with the section «External fan housing — remo- ving…». 3. Remove the snap fasteners with the aid of a screwdriver and lift out the condenser assem- bly.

• Page 71: Water Tank Housing (Tdc44)

  SERVICE WATER TANK HOUSING (TDC44) Removing water tank housing 1. Pull out the water tank. 2. Remove the three screws at the rear edge and lift off the top cover. 3. Remove the hoses. 4. Unscrew the 2 screws in the panel and the screws in the rear panel.

• Page 72: Side Panels

  SERVICE SIDE PANELS Changing the side panels 1. Remove the front panel in accordance with the section «Front panel — removing…». 2. Remove the panel in accordance with the sec- tion «Panel — removing…». 3. Early models: the hole is marked out on the bottom.

• Page 73: Bottom

  SERVICE BOTTOM Changing the bottom 1. Remove the condenser housing in accordance with the section «Condenser housing — remo- ving…» 2. Early models: the hole is marked out on the bottom. 3. Cut off the rivets between the bottom and side panels.

• Page 74: Program And Options

  PROGRAM AND OPTIONS PROGRAMS AND OPTIONS Program selection LC-Display Main power Start Stop Program selection Start/Stop PROGRAMS Extra dry Extra dry, Dry, Normal dry and This program is for fabrics that are particularly Iron dry difficult to dry, such as jeans with very thick These programs correspond to program 1-4, but seams.

• Page 75: Change Settings

  CHANGE SETTINGS CHANGE SETTINGS CHILD LOCK ON BUTTON LANGUAGE To prevent accidental button pushes on the You can change the language of the displayed text. button you can activate the child lock function. The languages you can choose from are Dansk, button then must be held in for three Deutsch, English, Espanol, Français, Italiano, Nederlands, Norsk, Portugués, Suomi and Svens-…

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  PROGRAM TYPE TEMP NORMAL/LOW DRYING PHASE COOLING Extra dry normal Like the drying phase on program P2 and another 10 min. approx. 20 min normal The length of the drying phase is calculated from measurements approx. 20 min during the heating phase. Normal dry normal Like the drying phase on program P2, but is interrupted erarlier.

• Page 77: Tumble Drying

  TUMBLE DRYING TUMBLE DRYING 1. Sort the laundry. 2. Set the main power switch to on, 3. Check the fluff filter. 4. Put the laundry into the tumble drier. 5. Close the door. 6. Select program. 7. Press the button. Start 8.

• Page 78: Cleaning And Maintenance

  CLEANING AND MAINTENANCE CLEANING AND MAINTENANCE CLEANING the fluff filter The fluff filter should be cleaned after every tum- ble-drying session. If you have very hard water the fluff filter may collect a layer of scale. Check when you are clea- ning fluff out of the filter if scale is present, and if so, wash the scale off by hand.

• Page 79: Cleaning The Outside Of The Machine

  CLEANING AND MAINTENANCE CLEANING THE OUTSIDE OF THE MACHINE Clean the outside and the program panel with a mild detergent. NOTE Don’t use any king of solvent, this can damage the machine. Don’t drench the machine in water, either. IMPORTANT Don’t let dust collect around the machine.

• Page 80: Cleaning The Condenser (Tdc44)

  CLEANING AND MAINTENANCE CLEANING THE CONDENSER (TDC44) The condenser should be cleaned at least six ti- mes a year. NOTE If you have pets at home the condenser should be cleaned more often. 1. Set the main power switch to off. 2.

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  INDEX djusting the feet andle Air extraction 12,48 Heating element Hinge pin Hinge socket earing Humidity sensor Bottom ndication lamp/symbol lens apacitor Inner door seal Child lock settings Inner door Condensed water pump Input terminal block Condensation water Condensed water tank anguage settings Condenser Condenser housing…

• Page 82: Drying Guide

  WHAT THE DISPLAY SHOWS DRYING GUIDE TDC33 Program information When you press P1 to P8 this field shows which program is selected. While the program is running it shows how far the cycle has progressed. FABRICS ERROR MESSAGES Dry fabrics of the same type together to ensure uniform drying.

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  WHAT THE DISPLAY SHOWS DRYING GUIDE TDC44 Program information When you press P1 to P8 this field shows which program is selected. While the program is running it shows how far the cycle has progressed. FABRICS ERROR MESSAGES Dry fabrics of the same type together to ensure uniform drying. If an error message appears on the display after completed or interrupted program, proceed as follows: FABRIC…

• Page 84: Circuit Diagram

  Description(ENG) N N N N L2 L2 L2 L2 2 2 2 2 N(L1) 1) 1) 1) CIRCUIT DIAGRAM TD33/44, TDC33/44 REC L L L L F1 F1 F1 F1 N(L1) 1) 1) 1) F1 F1 F1 F1N N N N…

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