G e n e r a l i n f o r ma t i o n :
EC3-X33 is a universal superheat controller in conjunction with EMERSON
Electrical Control Valves EX4…EX8 and FX5…FX9.
Note: This document contains short form instructions for experienced users.
S a f e t y i n s t r u c t i o n s :
• Read operating instructions thoroughly. Failure to comply can result in
device failure, system damage or personal injury.
• According to EN 13313 it is intended for use by persons having the
appropriate knowledge and skill.
• Do not exceed the specified maximum ratings for pressure, temperature,
voltage and current.
• Before installation or service disconnect all voltages from system and device.
• Do not operate system before all cable connections are completed.
• Entire electrical connections have to comply with local regulations.
Note: The EC3-X33 series contains
lead-acid battery.
The battery must NOT be disposed of with other commercial
waste. Instead, it is the user’s responsibility to pass it to a designated collection
point for the safe recycling of batteries (harmonized directive 2012/19/EU). For
further information contact your local environmental recycling center.
M o u n t i n g p o s i t i o n :
The EC3-X33 is designed to be mounted onto a standard DIN rail. Mounting
position: on vertical walls, with stepper motor connector on top side only.
M o u n t i n g o f E C D — 0 0 2 :
• ECD-002 can be installed at any time also during operation.
• ECD-002 can be mounted in panels with
71×29 mm cutout.
• Push controller into panel cut-out.(1)
• Make sure that mounting lugs are flush with
outside of controller housing
• Insert Allen key into front panel holes and turn
clockwise. Mounting lugs will turn and gradually
move towards panel (2)
• Turn Allen key until mounting lug barely touches
panel. Then move other mounting lug to the same
position (3)
• Tighten both sides very carefully until keypad is
secured. Do not over tighten as mounting lugs
will break easily.
!
E l e c t r i c a l I n s t a l l a t i o n :
• Refer to the electrical wiring diagram for electrical connections.
• Do not apply voltage to the controller before completion of wiring.
• Ground the metal housing with a 6.3 mm spade connector.
• Keep controller and sensor wiring well separated from mains wiring. Minimum
recommended distance 30 mm.
• Use a class II category transformer for 24 VAC power supply. Do not ground the
24 VAC lines. We recommend using individual transformers for EC3
rd
controller(s) and for 3
party controllers to avoid possible interference or
grounding problems in the power supply.
• Connecting any EC3 inputs to mains voltage will permanently damage the EC3.
• The use of the relay is essential to protect the system in case of power failure if
the communications interface or the ECD-002 are not utilized.
• If the output relay is not utilized, the user must ensure appropriate safety pre-
cautions are in place to protect the system against damage caused by a power
failure.
• In order to provide system protection in the event of power loss, it is
recommended to change the battery annually.
Digital input status is dependent to operation of compressor/thermostat
Commander
Operating condition
Compressor
Compressor starts
Compressor stops
Thermostat
Demand (compressor must be ON)
No demand
Emerson Climate Technologies GmbH
Am Borsigturm 31 I 13507 Berlin I Germany
EC3-X33 Superheat Controller and ECD-002
Keypad / Display Unit
a VRLA battery = valve regulated rechargeable
Digital input (I)
Closed / 24 V (Start)
Open / 0 V (Stop)
Closed / 24 V (Start)
Open / 0 V (Stop)
www.emersonclimate.eu
Operating instruction
W i r i n g :
A:
White wire
E:
Plug cable assembly EXV-Mxx for connection to EX4…EX8 and FX5…FX9
G:
Remote control panel, system controller
H:
Alarm relay, dry contact. Relay coil is not energized at alarm or power off.
I:
Digital input (0V/open = Stop; 24V/closed = Start)
J:
Transformer Class II, 24 VAC secondary / 25 VA
K:
Third party controller (can use the analog output signal from EC3)
P r e p a r a t i o n f o r S t a r t — u p :
• Vacuum the entire refrigeration system
• Note: EMERSON Electrical Control Valves EX4…EX8 and FX5…FX9 are
delivered at half open position. Do not charge system before closure of valve.
• Apply supply voltage 24 V to EC3 while the digital input is 0 V (open). The
valve will be driven to close position.
• After closure of valve, start to charge the system with refrigerant.
• Start the system and check the superheat and operating conditions.
Date: 03.04.2017
B: Black wire C: Blue wire D: Brown wire
EC3-X33_OI_ML_R12_865009.docx
Emerson
Универсальные контроллеры перегрева Emerson серии EC3-X33 с дисплеем ECD-002 для работы с электрическими регулирующими клапанами Emerson с шаговым двигателем серии EX4…EX8 и FX5…FX9. Руководство по эксплуатации.
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Table of Contents for Emerson EC3-X33:
-
Instructions de service EC3-X33 Contrôleur de surchauffe et afficheur déporté ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx Informations générales: Les EC3-X33 sont des contrôleurs de surchauffe destinés à fonctionner avec les vannes EMERSON EX4…EX8 et FX5…FX9. Note: Ce document est un con
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Instrucciones de funcionamiento Controlador de recalentamiento EC3-X33 Unidad de display ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx Error de manipulación / Alarma: Código Alarma Descripción Parámetro Relé de alarma Válvula Que hacer? Requiere rearme manual E0 Error en transductor de presión — Activado Cerrada Comprobar si está correcta
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Руководство по эксплуатации Контроллер перегрева EC3-X33 и дисплей ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx Дисплей ECD-002 (светодиоды и функции кнопок) Настройка главных параметров �
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Operating instruction EC3-X33 Superheat Controller and ECD-002 Keypad / Display Unit Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx ECD-002 display/keypad unit: (LEDs and button functions) Setup of main parameters using ECD-002: (need to be checked/modified before start-up) • Make sure that digital input is 0V (open). Turn the power supply ON.
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Instructions de service EC3-X33 Contrôleur de surchauffe et afficheur déporté ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx Messages d’erreur: Code alarme Description Paramètre concerné Alarme Vanne Action corrective Réarmement manuel nécessaire ? E0 Erreur capteur pression — Signalée Fermée Vérifier le câblage et mesurer le signal 4…20 mA Non E1 Erreur sonde température — Si
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Betriebsanleitung EC3-X33 Überhitzungsregler mit ECD-002 Anzeige- / Einstelleinheit Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx Beschreibung: EC3-X33 sind universelle Überhitzungsregler zur Steuerung der schrittmotorgesteuerten elektrischen Regelventile EX4…EX8 und FX5…FX9. Hinweis: Dieses Dokument ent
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Betriebsanleitung EC3-X33 Überhitzungsregler mit ECD-002 Anzeige- / Einstelleinheit Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx ECD-002 Anzeigeeinheit: (Funktion der LEDs und Tasten) Einstellung der Haupt-Parameter mit ECD-002 (vor der ersten Inbetriebnahme prüfen bzw. anpassen) • Während am Digitaleingang 0 V anliegen Versorgungsspannung einschalten. • Wichtig: Die drei Parameter Kälte
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Instruzioni operative Controllo del surriscaldamento EC3-X33 e Unità Display ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx Dati Tecnici: Alimentazione 24 VAC ±10%; 50/60 Hz; 1 A Potenza assorbita 25 VA max incluse le valvole EX4 … EX8 & FX5…FX9. Connessioni Terminali con viti dimensioni dei fili 0.14…1.5 mm 2 Messa a terra
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Operating instruction EC3-X33 Superheat Controller and ECD-002 Keypad / Display Unit Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx Technical data: Power supply 24 VAC ±10%; 50/60 Hz; 1 A Power consumption 25 VA max. including EX4…EX8, FX5…FX9. Plug-in connector Removable screw terminals wire size 0.14 … 1.5 mm 2 Grounding 6.3
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Instruzioni operative Controllo del surriscaldamento EC3-X33 e Unità Display ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx Gestione allarmi/errori: Codice Allarme Descrizione Parametri relativi Relay Allarme Valvola Cosa fare? Richiede reset manuale dopo ripristino? E0 Errore trasdutt. pressione — Segnalaz.
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Instrucciones de funcionamiento Controlador de recalentamiento EC3-X33 Unidad de display ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx Datos Técnicos: Tensión de alimentación: 24 VAC ±10%; 50/60 Hz; 1 A Consumo 25 VA max. Incluyendo EX4…EX8, FX5…FX9. Conector Terminales extraibles,tamaño hilo wire size 0.1
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Instructions de service EC3-X33 Contrôleur de surchauffe et afficheur déporté ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx Informations techniques: Alimentation 24 VAC ±10%; 50/60 Hz; 1 A Consommation 25 VA max. y compris EX4 … EX8, FX5…FX9. Connectique Bornes à visser débrochables section câbl
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Instruzioni operative Controllo del surriscaldamento EC3-X33 e Unità Display ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx Informazioni generali: I modelli EC3-X33 sono controlli universali del surriscaldamento in abbinamento con valvole di controllo elettriche EMERSON EX4…EX8 e FX5…FX9. Nota: Questo documento contiene istruzioni per utilizzatori esperti.
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Руководство по эксплуатации Контроллер перегрева EC3-X33 и дисплей ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx Технические данные Напряжение питания: 24 В перем. тока ±10%; 50/60 Гц; 1 А Энергопотребление 25 ВА макс., включая EX4 … EX8, FX5…FX9. Разъемы Съемные вин�
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[Page 1] Emerson EC3-X33 Operating instruction EC3-X33 Superheat Controller and ECD-002 Keypad / Display Unit Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx … |
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[Page 2] Emerson EC3-X33 Operating instruction EC3-X33 Superheat Controller and ECD-002 Keypad / Display Unit Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx … |
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[Page 3] Emerson EC3-X33 Operating instruction EC3-X33 Superheat Controller and ECD-002 Keypad / Display Unit Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx … |
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[Page 4] Emerson EC3-X33 Operating instruction EC3-X33 Superheat Controller and ECD-002 Keypad / Display Unit Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx … |
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[Page 5] Emerson EC3-X33 Betriebsanleitung EC3-X33 Überhitzungsregler mit ECD-002 Anzeige- / Einstelleinheit Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx … |
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[Page 6] Emerson EC3-X33 Betriebsanleitung EC3-X33 Überhitzungsregler mit ECD-002 Anzeige- / Einstelleinheit Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx … |
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[Page 7] Emerson EC3-X33 Betriebsanleitung EC3-X33 Überhitzungsregler mit ECD-002 Anzeige- / Einstelleinheit Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx … |
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[Page 8] Emerson EC3-X33 Betriebsanleitung EC3-X33 Überhitzungsregler mit ECD-002 Anzeige- / Einstelleinheit Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx … |
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[Page 9] Emerson EC3-X33 Instructions de service EC3-X33 Contrôleur de surchauffe et afficheur déporté ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.do… |
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[Page 10] Emerson EC3-X33 Instructions de service EC3-X33 Contrôleur de surchauffe et afficheur déporté ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.do… |
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[Page 11] Emerson EC3-X33 Instructions de service EC3-X33 Contrôleur de surchauffe et afficheur déporté ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.do… |
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[Page 12] Emerson EC3-X33 Instructions de service EC3-X33 Contrôleur de surchauffe et afficheur déporté ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.do… |
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[Page 13] Emerson EC3-X33 Instrucciones de funcionamiento Controlador de recalentamiento EC3-X33 Unidad de display ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_8… |
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[Page 14] Emerson EC3-X33 Instrucciones de funcionamiento Controlador de recalentamiento EC3-X33 Unidad de display ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_8… |
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[Page 15] Emerson EC3-X33 Instrucciones de funcionamiento Controlador de recalentamiento EC3-X33 Unidad de display ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_8… |
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[Page 16] Emerson EC3-X33 Instrucciones de funcionamiento Controlador de recalentamiento EC3-X33 Unidad de display ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_8… |
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[Page 17] Emerson EC3-X33 Instruzioni operative Controllo del surriscaldamento EC3-X33 e Unità Display ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx … |
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[Page 18] Emerson EC3-X33 Instruzioni operative Controllo del surriscaldamento EC3-X33 e Unità Display ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx … |
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[Page 19] Emerson EC3-X33 Instruzioni operative Controllo del surriscaldamento EC3-X33 e Unità Display ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx … |
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[Page 20] Emerson EC3-X33 Instruzioni operative Controllo del surriscaldamento EC3-X33 e Unità Display ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx … |
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[Page 21] Emerson EC3-X33 Руководство по эксплуатации Контроллер перегрева EC3-X33 и дисплей ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date:… |
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[Page 22] Emerson EC3-X33 Руководство по эксплуатации Контроллер перегрева EC3-X33 и дисплей ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date:… |
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[Page 23] Emerson EC3-X33 Руководство по эксплуатации Контроллер перегрева EC3-X33 и дисплей ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date:… |
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[Page 24] Emerson EC3-X33 Руководство по эксплуатации Контроллер перегрева EC3-X33 и дисплей ECD-002 Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date:… |
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[Page 25] Emerson EC3-X33 EC3-X33 Superheat Controller and ECD-002 Keypad / Display Unit Emerson Climate Technologies GmbH www.emersonclimate.eu Am Borsigturm 31 I 13507 Berlin I Germany Date: 03.04.2017 EC3-X33_OI_ML_R12_865009.docx 0 1 1a … |
E r r o r / A l a r m h a n d l i n g :
Alarm
Description
code
Pressure transmitter
E0
error
Temperature sensor
E1
error
EXV electrical
AΠ
connection error
Low superheat
AL
(<0,5K)
AL
blinking
Ab
Battery error
Ab
Ab
blinking
Data error display —
Er
out of range
No data to display
—
Note: When multiple alarms occur, the highest priority alarm is displayed until being cleared, then the next highest alarm is displayed until all alarms are cleared. Only
then will parameters be shown again.
C h e c k i n g s y s t e m o p e r a t i n g c o n d i t i o n s :
The data to be permanently shown on the display can be selected by the user (parameter ┌┘1). It is possible to temporarily display other values. However this function is
not available in an alarm condition. The display will show for one second the numerical identifier of the data (see ┌┘1 parameter) and then the selected data. After 5
minutes, the display will return to the value selected by parameter┌┘1.
S e r v i c e / T r o u b l e s h o o t i n g :
Symptom
Operating superheat is several degrees higher or lower than
set-point
Operating superheat is too low i.e. compressor wet running
Valve is not fully closed
Instable superheat (hunting)
Valve opens when EC3 commands to close and vice versa
EX8 is not able to open at high differential pressure
Superheat set-point is shifting after several months of
uninterrupted operation or permanent jumper of 24 V digital
input
Emerson Climate Technologies GmbH
Am Borsigturm 31 I 13507 Berlin I Germany
EC3-X33 Superheat Controller and ECD-002
Keypad / Display Unit
Related
Alarm
Valve
parameter
relay
—
Signalling
Fully close
—
Signalling
Fully close
—
Signalling
—
uL: 1
Signalling
Fully close Check wiring connection and operation of valve
uL: 2
Signalling
Fully close
b1: 1
—
Regulating
b1: 2
Signalling
Fully close
b1: 3
Signalling
Fully close
—
—
—
—
—
—
Incorrect signal from pressure or
temperature sensors
1- Incorrect wiring of EXVs
2- Defective sensors
1- The digital input is ON (24 V)
2- Wrong setting of parameter ut.
Evaporator is designed to operate at
higher superheat
Wrong wiring between EC3-X3…
and valve
Wrong setting of parameter ut
Stepper motor driven valves require
synchronization
www.emersonclimate.eu
Operating instruction
Check wiring connection and measure the signal 4…20 mA
Check wiring connection and measure the resistance of sensor
Check wiring connection and measure the resistance of winding
Battery potentially does not have enough charge to close valve in
case of main power supply interruption. May occur temporarily
with new controllers or after long storage but should disappear
when battery is charged sufficiently. If Ab remains active even
when battery is charged, battery may be defective and should be
replaced. (Replacement kit: 807 790).
Data send to the display is out of range. Check temperature and
pressure sensor.
Check Cable and plug connection between EC3-X3… and
ECD-002
Cause
1- Check the sensors
2- Make sure ECN-N60 temperature sensor is used
3- For optimum accuracy, please use:
4- Make sure the sensor cables are not installed along with other
high voltage cables
1- Check the wiring
2- Check the sensor
1- Valve is shut off only when the digital input is turned off (0 V)
2- Check the setting of parameter ut
Increase the superheat set-point
Correct the wiring
Check the parameter ut. (Larger valve requires higher torque and
higher current)
Do not apply permanent 24 V digital input. Interrupt digital input
once every week for 5 seconds if compressor never stops.
Date: 03.04.2017
What to do?
Action
PT5-07x (for R22 / R134a / R507 / R404A / R407A / R407C /
R407F / R124 / R448A /R449A / R450A / R513A /
R1234ze)
PT5-18x (for R410A/ R32)
PT5-30x (for R410A / R744 / R32)
PT5-50x (for R744)
EC3-X33_OI_ML_R12_865009.docx
Requires manual
reset after resolving
alarm
No
No
No
No
Yes
—
—
Yes
No
No