K3p 07as инструкция на русском

DATA SHEET

LG Programmable Logic Controller

MASTER-K200S CPU Module

K3P-07AS

K3P-07BS

K3P-07CS

LG Industrial Systems

● ● ● ● Beijing Branch

● ● ● ● Bangkok Branch

LG Industrial Systems

LG Industrial Systems (Thailand)

Elevator Co., Ltd.

Co., Ltd

T : +86-10-6462-3256

T : +66-2-381-8443

F : +86-10-6462-3255

F : +66-2-381-8445

● ● ● ● Bogota Branch

● ● ● ● Chicago Branch

LG Industrial Systems de

LG Industrial Systems Co., Ltd.

Colombia S.A.

Chicago Office

T : +57-1-310-6077

T : +1-708-692-4500

F : +57-1-310-5831

F : +1-708-692-4501

● ● ● ● Dalian Branch

● ● ● ● Hanoi Branch

Dalian LG Industrial Systems

LG Industrial Systems Co., Ltd.

Co., Ltd.

Hanoi Office

T : +86-411-281-2579

T : +64-4-821-0388

F : +86-411-281-2578

F : +64-4-821-0399

● ● ● ● Hong Kong Branch

● ● ● ● Shanghai Branch

LG Industrial Systems (HK) Ltd.

Shanghai LG Industrial Systems Co., Ltd.

T : +852-2598-6615

T : +86-21-6248-2710

F : +852-2598-7105

F : +86-216248-3236

● ● ● ● Singapore Branch

● ● ● ● Taipei Branch

LG Industrial Systems Co., Ltd.

LG Industrial Systems (Taiwan) Co. Ltd.

T : +65-323-7361

T : +886-2-516-5010

F : +65-323-7362

F : +886-2-516-5035

● ● ● ● Tokyo Branch

LG Industrial Systems Co., Ltd. Tokyo Office

T : +81-3-3589-6362

F : +81-3-3588-1810

LG Industrial Systems Co., Ltd.

● ● ● ● Head Office

LG Mullae Building 9

F, 10, Mullae-dong 6-ga, Yongdungpo-gu, Seoul, KOREA

th

Tel : +82-2-2006-3751~6

Fax : +82-2-2006-3951

Home page : http:www.lgis.lg.co.kr/fa

702006186

Before handling the product

Read this data sheet carefully prior to any operation, mounting, installation or

start-up of the product.

Materials for MASTER-K

Name

Code

MASTER-K KGL-WIN (Programming software)

702005036

MASTER-K (Instructions & Programming)

702006539

MASTER-K CPU User’s Manual

702006391

Safety Precautions

Be sure to read carefully the safety precautions given in data sheet and user’s manual before

operating the module and follow them.

The precautions explained here only apply to the MASTER-K 200S CPU module. For safety

precautions on the PLC system, see the MASTER-K CPU User’s manual.

A precaution is given with a hazard alert triangular symbol to call your attention, and

precautions are represented as follows according to the degree of hazard..

!

If not provided with proper prevention, it can cause death, fatal

Warning

!

injury or considerable loss of property

If not properly observed, it can cause a hazard situation to result

Caution

in severe or slight injury or a loss of property.

However, a precaution followed with ‘Caution’ can also result in serious conditions.

Both of two symbols indicate that an important content is mentioned, therefore, be sure

to observe it. Keep this manual handy for your quick reference in necessary.

Design Precautions

Caution

Don not run I/O signal lines near to high voltage line or power line.

Separate them as 100mm or more as possible. Otherwise, noise can cause module

malfunction.

Installation Precautions

Caution

Operate the PLC in the environment conditions given in the general specifications..

If operated in other environment not specified in the general specifications, it can

cause an electric shock, a fire, malfunction or damage or degradation of the module.

Make sure the module fixing projections is inserted into the module fixing hole and

fixed.

Improper installation of the module can cause malfunction, disorder or falling.

Wiring Precautions

Caution

Make sure that FG the terminal is grounded with class 3 grounding which is

dedicated to the PLC. Otherwise, it can cause disorder or malfunction of PLC.

PLC

Others

PLC

Others

PLC

Others

< Best >

< Good >

< Bad >

Before the PLC wiring, be sure to check the rated voltage and terminal

arrangement for the module and observe them correctly. If a different power, not of

the rated voltage, is applied or wrong wiring is provided, it can cause a fire or

disorder of the module.

Drive the terminal screws firmly to the defined torque. If loosely driven, it can cause

short circuit, a fire or malfunction.

Be careful that any foreign matter like wire scraps should not enter into the module.

It can cause a fire, disorder or malfunction.

Test RUN and maintenance precautions

Warning

Do not contact the terminals while the power is applied. It can cause malfunction.

When cleaning or driving a terminal screw, perform them after the power has been

turned off.

Caution

Do not separate the module from the printed circuit board, or do not remodel the

module. They can cause disorder, malfunction, damage of the module or a fire. When

mounting or dismounting the module, perform them after the power has been turned off.

Do not change battery while power is off. It can cause loss of data.

Waste Disposal Precaution

Caution

When disposing the module, do it as an industrial waste.

1. Introduction

This data sheet provides brief information about characteristics, configuration, and usage of

MASTER-K200S CPU modules (K3P-07AS, K3P-07BS, K3P-07CS).

2. General Specifications

No

Item

Specifications

Operating

0 ~ 55℃

1

temperature

Storage

-25 ~ 70℃

2

temperature

Operating

3

5 ~ 95%RH, non-condensing

Humidity

Storage

4

5 ~ 95%RH,

non-condensing

humidity

Occasional vibration

Sweep

Frequency

Acceleration

Amplitude

count

10≤ f∠57 Hz

0.075 mm

10 times

57 ≤ f≤ 150 Hz

9.8 ㎨ {1G}

5

Vibration

in each

Continuos vibration

direction

Frequency

Acceleration

Amplitude

for

10≤ f∠57 Hz

0.035 mm

X, Y, Z

57≤ f≤ 150 Hz

4.9 ㎨{0.5G}

*Maximum shock acceleration: 147 ㎨ {15G}

*Duration time :11 ms

6

Shocks

*Pulse wave: half sine wave pulse

( 3 times in each of X, Y and Z directions )

Square wave

± 1,500 V

impulse noise

Electrostatic

Voltage :4kV(contact discharge)

discharge

Radiated

27 ~ 500 MHz, 10 V/m

Noise

electromagnetic field

7

immunity

Digital

Digital I/Os

(Ue < 24 V)

I/Os

Severity

All power

Fast transient burst

( Ue

Analog I/Os

Level

modules

noise

communication

24 V)

I/Os

Voltage

2 kV

1 kV

0.25 kV

8

Atmosphere

Free from corrosive gases and excessive dust

Altitude for

9

Up to 2,000m

use

Pollution

10

2 or lower

degree

Cooling

11

Self-cooling

method

3. Performance Specifications

Specifications

Items

K3P-07AS, K3P-07BS, K3P-07CS

Cyclic operation of stored program

Operation method

Time driven operation, Interrupt operation

Scan

synchronized

I/O control method

method (Refresh method)

Ladder Diagram (LD)

Programming Language

Instruction List (IL)

Basic

Numbers

instructions

of

Application

instructions

instructions

0.5 ㎲/step

Execution Time

Program memory capacity

7k steps

Max. I/O points

256 points

P(I/O Relay)

P000 ~ P15F (256 points)

M(Auxiliary Relay)

M0000 ~ M191F (3,072 points)

K(Keep Relay)

K000 ~ K31F (512 points)

Memory

L(Link Relay)

L000 ~ L63F (1,024 points)

Device

F(Special Relay)

F000 ~ F63F (1,024 points)

T(Timer)

T000 ~ T255 (256 points)

C(Counter)

C000 ~ C255 (256 points)

S(Step Controller)

S00.00 ~ S99.99 (100 x 100 steps)

D(Data Register)

D0000 ~ D4999 (5000 words)

On Delay, Off Delay, Integrating, Monos-

Timer (5 type)

table ,Retriggerable

Counter (6 type)

Up, Down, Up-Down, Ring

Operation mode

RUN,STOP,PAUSE,DEBUG

Memory error detection, I/O error detection,

Self-diagnostic functions

Operation delay monitoring etc.

Internal current consumption

0.17A

Weight (㎏)

4. Operation Processing Method

1) Cyclic operation

A PLC program is sequentially executed from the first step to the last step, which is called scan. This

sequential processing is called cyclic operation. Cyclic operation of the PLC continues as long as

conditions do not change for interrupt processing during program execution.

Stages

Processing

Operation Start

Standard

· Stage for the start of a scan processing. It is executed only

Initialization

one time when the power is applied or reset is executed. It

executes the following process.

▶I/O module reset

▶Self diagnosis

▶Data clear

▶I/O module address allocation

· Read input module conditions and store it into the input image

Input image area refresh

area before operation processing of a program.

Program operation

· Program is sequentially executed from the first step to the last

The start of program

step.

IEC 1131-2

The end of program

· The contents stored in the output image area is output to output

Output image area refresh

modules when operation processing of a program is finished

IEC 1131-2

· Stage for return processing after the CPU module has finished

END processing

1 scan. The following processing are executed..

▶Self-diagnosis

IEC 1131-2

▶Change of the present values of timer and counter, etc.

IEC 801-2

▶Check the status of mode setting switch

IEC 1131-2

IEC 801-3

2) Time driven interrupt operation method

In time driven interrupt operation method, operations are processed not repeatedly but at every preset

interval. In the K200S CPU module, interval can be set to between 0.01 ~ 600 second. This operation is

IEC 1131-2

used to process operation with a constant cycle

IEC 801-4

3) Event driven interrupt operation method

If a situation occurs which is requested to be urgently processed during execution of a PLC program,

this operation method processes immediately the operation which corresponds to interrupt program. The

signal which informs those urgent conditions to the CPU module is called interrupt signal. The K200S

CPU module has two kind of interrupt operation methods, which are internal and external interrupt signal

methods.

Remark

batch

processing

30

218

0.11

Types of Manuals:

The main types of LG K3P-07AS instructions:

  • User guide — rules of useing and characteristics
  • Service manual — repair, diagnostics, maintenance
  • Operation manual — description of the main functions of equipment

Controller Instructions by LG:


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5. Parts Names and Descriptions

The following describes the names and functions of parts of the CPU module.

No.

Name

Function

Indicates the operation status of the CPU module.

• On : when the CPU module operates with the mode setting switch in the

local or remote RUN state.

1

RUN LED

• Off : when the followings occur

The voltage is not normally supplied to the CPU module.

The mode setting switch is in the STOP or PAU/REM state.

An error which makes operation stop is detected.

• On : when the mode setting switch is in the local or remote STOP state.

• Off : when the followings occur

The mode setting switch is in the local RUN or local PAUSE state.

2

STOP LED

The operation state is in the RUM/PAUSE/DEBUG state.

• Flickering : when an error is detected by self-diagnosis during

operation.

Sets the operation mode of the CPU module. .

• RUN : Program operation is executed.

Mode

• STOP : Program operation is temporarily stopped.

3

setting

• PAU/REM :

switch

PAUSE : Program operation is temporarily stopped.

REMOTE: Used for the remote operation

RS-232C

4

9-pin connector for KGL-WIN and Cnet (RS-232C)

connector

Pin No

RS-422/485

High Speed Counter

RS-422

1

RDA

A phase input

and HSC

2

RDB

B phase input

5

terminal

3

SDA

A/B phase common

(B/C type

4

SDB

Preset input (+24V)

only)

5

S.G

Preset common (0V)

6. Using The User Program in Flash Memory

This chapter describes how to store and operate user program with the flash memory .

Flash memory is used to store a user program and installed in PLC.

1) Structure

Dip switch for operation

Flash memory

Read / Write is available to flash memory in accordance with selection of DIP switch.

Selection of DIP switch

Operation

for flash memory

PLC is operated by the program in flash memory when power

on or PLC reset.

PLC recognize that no program is in flash memory.

( Caution : Lower switch should be at the off position. )

User program can be written to flash memory at the PLC stop mode and then the selection of

switch is ignored.

7. Power Supply Modules

This chapter describes type and specifications of the power supply modules

1) Selection of power supply module

Selection of the power supply module is determined by the total current consumption

of digital input modules, special modules and communications modules, etc. whose

powers are supplied by the power supply module.

If total load overrun the rated output capacity, the system will not normally operate.

When configuring a system, select a power supply module with due consideration of

current consumption of each module.

Current Consumption of K200S Series Modules

(Unit:㎃)

Model

Current

Model

Current

Module

Module

Name

Consumption

Name

Consumption

K3P-07AS

170

K3Y-303S

140

Transistor Output

CPU

K3P-07BS

210

K3Y-304S

145

K3P-07CS

170

A/D Module

K3F-AD2A

K3X-110S

40

K3F-DV2A

D/A Module

K3X-210S

70

K3F-DI2A

DC 12/24V

K3X-240S

70

High Speed Counter

K3F-HSCA

220

Input

K3X-310S

75

Positioning module

K3F-POPA

345

K3X-340S

75

Computer link module

K3F-CU2A

140

AC110V Input

K3X-120S

35

(Cnet)

K3F-CU4A

180

AC220V Input

K3X-130S

35

K3F-FUEA

215

Fnet I/F module

K3Y-101S

210

K3F-RBEA

215

Relay Output

K3Y-201S

400

Triac Output

K3Y-102S

190

Transistor

K3Y-203S

180

Output

K3Y-204S

170

2) Specification

Item

K3S-302S

K3S-304S

K3S-012S

K3S-014S

AC100 ~ 240V (85∼264V)

Voltage

DC12 ~ 24V

50/60Hz(47∼63 Hz)

Frequency

Current

0.7/0.35A

0.7 / 1.8A

Input

Inrush Current

30A or less

40A or less

Efficiency

65% or more (Normal load)

60% or more (normal load)

Fuse Type

250VAC / 2A

250VAC/ 3A

Dropout Tolerance

20ms or less

1ms or less

DC5V

DC5V

DC5V

Voltage

DC+15V

DC5V

DC+15V

DC24V

DC-15V

DC-15V

DC5V:2A

DC5V:2A

DC5V:2A

Output

Current

DC+15V:0.5A

DC5V : 2A

DC+15V:0.5A

DC24V:0.3A

DC-15V:0.2A

DC-15V:0.2A

DC5V:2.2A

DC5V:2.2A

Over-current

DC5V:2.2A

DC+15V:0.55A

DC5V : 2.2A

DC+15V:0.55A

Protection

DC24V:0.33A

DC-15V:0.22A

DC-15V:0.22A

LED Indication

On : The output voltage is normal

Allowable Cable Specification

0.75∼2mm²

Weight (kg)

0.32

3) Names of Parts

No.

Name

Description

*The LED indicator for DC5V power

1

Power LED

Power Input Terminal *The terminal to connect 100~240VAC power

2

3

LG Terminal

*Line ground

4

FG Terminal

*Frame ground

DC24V Terminal

*Supply DC24V power to the other modules (K3S-302S)

5

*No Connection(K3S-304S, K3S-012S, K3S-014S)

DC24VGTerminal

8. Mounting and Dismounting of Module

The following explains that how to mount/dismount various module to the base.

1) Mounting a module

— Insert the module to mounting slot along sliding guide.

— Check that the module is firmly mounted onto the base.

Locking Hook

Locking part for hook

Sliding Guide

2) Dismounting a module

— First, push the locked hook (①) and pull the module with direction of arrow (②).

Locking part for hook

50

50

9. PID control function (K3P-07BS / K3P-07CS)

50

K3P-07BS and K3P-07CS module include PID (Proportional Integral Differential) function,

and no external PID module is required.

1) Characteristics of K200S PID function

a) PID function is included in the CPU module, and no PID module is required.

b) User can select forward or reverse operation.

c) P, PI, PID or On/Off operation modes are available.

d) Manual output (user-defined output) is available.

e) Sampling time can be varied for flexibility of control system.

SV

DV

PID operation

D/A conversion

A/D conversion

2) Programming of PID control function

— Refer the MASTER-K Programming manual for details

10. RS-422/485 master function (K3P-07BS)

1) Introduction

The K3P-07BS module has RS-422/485 master function and can operate as master

station of 1:N network.

2) Functions

a) User can define a data access block and set time-out value at each blocks. The

maximum size of block is 64 words.

b) Maximum station number is 32 stations.

c) According to the parameter setting, the operation mode and error code of slave

stations is stored at the relevant flag.

d) The communication status can be monitored with the monitoring function of KGL-

WIN software.

11. Built-in high speed counter (K3P-07CS)

1) Introduction

The K3P-07CS module includes a built-in high speed counter, and it can count a

fast pulse input that are generated by encoder or pulse generator.

The built-in HSC has following functions;

— 3 counter functions as followings

— 1-phase up / down counter

: Up / down is selected by user program

— 1-phase up / down counter

: Up / down is selected by external B phase input

— 2-phase up / down counter

: Up / down is automatically selected by the

phase difference between phase A and B.

— Multiplication (1, 2, or 4) with 2-phase counter

— 2-phase pulse input multiplied by one

: Counts the pulse at the leading edge

of phase A.

— 2-phase pulse input multiplied by two

: Counts the pulse at the leading /

falling edge of phase A.

— 2-phase pulse input multiplied by four

: Counts the pulse at the leading /

falling edge of phase A and B

2) Performance specifications

Items

Types

Phase A, Phase B, Preset

Input

Rated level

24VDC (13mA)

signal

Signal type

Voltage input

Counting range

0 ~ 16,777,215 (Binary 24 bits)

Max. counting speed

50k pps

Locking Hook

Up /

1-phase

Sequence program or B-phase input

Down

2-phase

Auto-select by phase difference of phase A and B

Locking part

selection

for hook

Multiplication

1, 2, or 4

Preset input

Sequence program or external preset input

12. Troubleshooting

1) Error code

Error

Message Description

Locking Hook

code

Locking part for hook

h0001

System error

Internal H/W fault

h0002

OS ROM error

Internal H/W O/S ROM fault

h0003

OS RAM error

Fault of RAM for internal system

h0004

Data RAM error

Fault of RAM for internal data

h0005

Program RAM error

Fault of RAM for internal program

h0006

G/A error

Internal Gate Array(G/A) fault

Expansion base power

h0007

It is down or fault to power for the expansion base

fault

It is over to the monitoring time for operation delay

h0008

CPU WDT error

of CPU

h0009

Special RAM error

Internal special RAM fault

h000A

Fuse error

It is opened to fuse to be used for the I/O module

Sliding Guide

It is to be used instruction code which is impossible

h000B

Instruction code error

to decode

h000C

Flash memory error

It is fault to flash memory to be used

Module dismounting or additional mounting during

h000D

I/O error

run, bad contact, I/O fault, expansion cable fault

It is over maximum I/O points to the I/O module

h0011

Maximum I/O slot error

mounted(Fnet, Cnet)

Special function module

h0012

Special function module interface part fault

error

h0020

Parameter error

Specified parameter fault

It is different to I/O parameters specified and I/O

h0021

Specified I/O error

module mounted

It is over maximum I/O points to the I/O module

h0022

Maximum I/O slot error

mounted

Use of the improper operand when it is used BCD

h0030

Operation error

conversion instruction (except for 0~9 )

PV

In case of over in the domain of #D

Actuator

h0031

WDT error

The scan time is over monitoring time

It is used to the instruction which is impossible to

h0040

Code check error

decode

Improper program input condition or error of LOAD

h0049

Syntax error

Instruction overused

h0050

Battery error

Dismounted battery or abnormal voltage

13. Dimension (mm)

◆ Power Supply Module

110

110

110

110

100

100

100

100

45 45

45

45

◆ Base

A A A A

B B B B

Slot Type

A

4 slots

230.5

6 slots

300.5

8 slots

370.5

Specifications

Operation

Error Cause

Corrective Action

status

STOP

Contact A/S center

STOP

Contact A/S center

STOP

Contact A/S center

STOP

Contact A/S center

STOP

Contact A/S center

STOP

Contact A/S center

Check the power of

STOP

expansion base center

STOP

Contact A/S center

RUN/STOP

Contact A/S center

STOP

Contact A/S center

STOP

Contact A/S center

Confirm flash memory

STOP

or replace

Confirm I/O module or

STOP

expansion cable

STOP

Replace I/O module

STOP

Contact A/S center

STOP

Resetting parameters

Correct the parameters

STOP

or replace the I/O module

STOP

Replace the I/O module

RUN/STOP

Correct the program

Increment the scan time

STOP

in parameters or add

WDT instruction

STOP

Correct the program

STOP

Correct the program

RUN

Replace the battery

◆ CPU & I/O Module

110

110

110

110

100

100

100

100

35

35

35 35

4 – ψ ψ ψ ψ 4.5

4.5

4.5

4.5

C C C C D D D D

E E E E

B

C

D

E

244

92

110

62

314

92

110

62

384

92

110

62

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