DATA SHEET
LG Programmable Logic Controller
MASTER-K200S CPU Module
K3P-07AS
K3P-07BS
K3P-07CS
LG Industrial Systems
● ● ● ● Beijing Branch
● ● ● ● Bangkok Branch
LG Industrial Systems
LG Industrial Systems (Thailand)
Elevator Co., Ltd.
Co., Ltd
T : +86-10-6462-3256
T : +66-2-381-8443
F : +86-10-6462-3255
F : +66-2-381-8445
● ● ● ● Bogota Branch
● ● ● ● Chicago Branch
LG Industrial Systems de
LG Industrial Systems Co., Ltd.
Colombia S.A.
Chicago Office
T : +57-1-310-6077
T : +1-708-692-4500
F : +57-1-310-5831
F : +1-708-692-4501
● ● ● ● Dalian Branch
● ● ● ● Hanoi Branch
Dalian LG Industrial Systems
LG Industrial Systems Co., Ltd.
Co., Ltd.
Hanoi Office
T : +86-411-281-2579
T : +64-4-821-0388
F : +86-411-281-2578
F : +64-4-821-0399
● ● ● ● Hong Kong Branch
● ● ● ● Shanghai Branch
LG Industrial Systems (HK) Ltd.
Shanghai LG Industrial Systems Co., Ltd.
T : +852-2598-6615
T : +86-21-6248-2710
F : +852-2598-7105
F : +86-216248-3236
● ● ● ● Singapore Branch
● ● ● ● Taipei Branch
LG Industrial Systems Co., Ltd.
LG Industrial Systems (Taiwan) Co. Ltd.
T : +65-323-7361
T : +886-2-516-5010
F : +65-323-7362
F : +886-2-516-5035
● ● ● ● Tokyo Branch
LG Industrial Systems Co., Ltd. Tokyo Office
T : +81-3-3589-6362
F : +81-3-3588-1810
LG Industrial Systems Co., Ltd.
● ● ● ● Head Office
LG Mullae Building 9
F, 10, Mullae-dong 6-ga, Yongdungpo-gu, Seoul, KOREA
th
Tel : +82-2-2006-3751~6
Fax : +82-2-2006-3951
Home page : http:www.lgis.lg.co.kr/fa
702006186
Before handling the product
Read this data sheet carefully prior to any operation, mounting, installation or
start-up of the product.
Materials for MASTER-K
Name
Code
MASTER-K KGL-WIN (Programming software)
702005036
MASTER-K (Instructions & Programming)
702006539
MASTER-K CPU User’s Manual
702006391
Safety Precautions
Be sure to read carefully the safety precautions given in data sheet and user’s manual before
operating the module and follow them.
The precautions explained here only apply to the MASTER-K 200S CPU module. For safety
precautions on the PLC system, see the MASTER-K CPU User’s manual.
A precaution is given with a hazard alert triangular symbol to call your attention, and
precautions are represented as follows according to the degree of hazard..
!
If not provided with proper prevention, it can cause death, fatal
Warning
!
injury or considerable loss of property
If not properly observed, it can cause a hazard situation to result
Caution
in severe or slight injury or a loss of property.
However, a precaution followed with ‘Caution’ can also result in serious conditions.
Both of two symbols indicate that an important content is mentioned, therefore, be sure
to observe it. Keep this manual handy for your quick reference in necessary.
Design Precautions
Caution
Don not run I/O signal lines near to high voltage line or power line.
Separate them as 100mm or more as possible. Otherwise, noise can cause module
malfunction.
Installation Precautions
Caution
Operate the PLC in the environment conditions given in the general specifications..
If operated in other environment not specified in the general specifications, it can
cause an electric shock, a fire, malfunction or damage or degradation of the module.
Make sure the module fixing projections is inserted into the module fixing hole and
fixed.
Improper installation of the module can cause malfunction, disorder or falling.
Wiring Precautions
Caution
Make sure that FG the terminal is grounded with class 3 grounding which is
dedicated to the PLC. Otherwise, it can cause disorder or malfunction of PLC.
PLC
Others
PLC
Others
PLC
Others
< Best >
< Good >
< Bad >
Before the PLC wiring, be sure to check the rated voltage and terminal
arrangement for the module and observe them correctly. If a different power, not of
the rated voltage, is applied or wrong wiring is provided, it can cause a fire or
disorder of the module.
Drive the terminal screws firmly to the defined torque. If loosely driven, it can cause
short circuit, a fire or malfunction.
Be careful that any foreign matter like wire scraps should not enter into the module.
It can cause a fire, disorder or malfunction.
Test RUN and maintenance precautions
Warning
Do not contact the terminals while the power is applied. It can cause malfunction.
When cleaning or driving a terminal screw, perform them after the power has been
turned off.
Caution
Do not separate the module from the printed circuit board, or do not remodel the
module. They can cause disorder, malfunction, damage of the module or a fire. When
mounting or dismounting the module, perform them after the power has been turned off.
Do not change battery while power is off. It can cause loss of data.
Waste Disposal Precaution
Caution
When disposing the module, do it as an industrial waste.
1. Introduction
This data sheet provides brief information about characteristics, configuration, and usage of
MASTER-K200S CPU modules (K3P-07AS, K3P-07BS, K3P-07CS).
2. General Specifications
No
Item
Specifications
Operating
0 ~ 55℃
1
temperature
Storage
-25 ~ 70℃
2
temperature
Operating
3
5 ~ 95%RH, non-condensing
Humidity
Storage
4
5 ~ 95%RH,
non-condensing
humidity
Occasional vibration
Sweep
Frequency
Acceleration
Amplitude
count
10≤ f∠57 Hz
—
0.075 mm
10 times
57 ≤ f≤ 150 Hz
9.8 ㎨ {1G}
5
Vibration
—
in each
Continuos vibration
direction
Frequency
Acceleration
Amplitude
for
10≤ f∠57 Hz
—
0.035 mm
X, Y, Z
57≤ f≤ 150 Hz
4.9 ㎨{0.5G}
—
*Maximum shock acceleration: 147 ㎨ {15G}
*Duration time :11 ms
6
Shocks
*Pulse wave: half sine wave pulse
( 3 times in each of X, Y and Z directions )
Square wave
± 1,500 V
impulse noise
Electrostatic
Voltage :4kV(contact discharge)
discharge
Radiated
27 ~ 500 MHz, 10 V/m
Noise
electromagnetic field
7
immunity
Digital
Digital I/Os
(Ue < 24 V)
I/Os
Severity
All power
Fast transient burst
( Ue
Analog I/Os
Level
modules
≥
noise
communication
24 V)
I/Os
Voltage
2 kV
1 kV
0.25 kV
8
Atmosphere
Free from corrosive gases and excessive dust
Altitude for
9
Up to 2,000m
use
Pollution
10
2 or lower
degree
Cooling
11
Self-cooling
method
3. Performance Specifications
Specifications
Items
K3P-07AS, K3P-07BS, K3P-07CS
Cyclic operation of stored program
Operation method
Time driven operation, Interrupt operation
Scan
synchronized
I/O control method
method (Refresh method)
Ladder Diagram (LD)
Programming Language
Instruction List (IL)
Basic
Numbers
instructions
of
Application
instructions
instructions
0.5 ㎲/step
Execution Time
Program memory capacity
7k steps
Max. I/O points
256 points
P(I/O Relay)
P000 ~ P15F (256 points)
M(Auxiliary Relay)
M0000 ~ M191F (3,072 points)
K(Keep Relay)
K000 ~ K31F (512 points)
Memory
L(Link Relay)
L000 ~ L63F (1,024 points)
Device
F(Special Relay)
F000 ~ F63F (1,024 points)
T(Timer)
T000 ~ T255 (256 points)
C(Counter)
C000 ~ C255 (256 points)
S(Step Controller)
S00.00 ~ S99.99 (100 x 100 steps)
D(Data Register)
D0000 ~ D4999 (5000 words)
On Delay, Off Delay, Integrating, Monos-
Timer (5 type)
table ,Retriggerable
Counter (6 type)
Up, Down, Up-Down, Ring
Operation mode
RUN,STOP,PAUSE,DEBUG
Memory error detection, I/O error detection,
Self-diagnostic functions
Operation delay monitoring etc.
Internal current consumption
0.17A
Weight (㎏)
4. Operation Processing Method
1) Cyclic operation
A PLC program is sequentially executed from the first step to the last step, which is called scan. This
sequential processing is called cyclic operation. Cyclic operation of the PLC continues as long as
conditions do not change for interrupt processing during program execution.
Stages
Processing
Operation Start
Standard
· Stage for the start of a scan processing. It is executed only
Initialization
one time when the power is applied or reset is executed. It
executes the following process.
▶I/O module reset
▶Self diagnosis
▶Data clear
▶I/O module address allocation
· Read input module conditions and store it into the input image
Input image area refresh
area before operation processing of a program.
Program operation
· Program is sequentially executed from the first step to the last
The start of program
step.
IEC 1131-2
The end of program
· The contents stored in the output image area is output to output
Output image area refresh
modules when operation processing of a program is finished
IEC 1131-2
· Stage for return processing after the CPU module has finished
END processing
1 scan. The following processing are executed..
▶Self-diagnosis
IEC 1131-2
▶Change of the present values of timer and counter, etc.
IEC 801-2
▶Check the status of mode setting switch
IEC 1131-2
IEC 801-3
2) Time driven interrupt operation method
In time driven interrupt operation method, operations are processed not repeatedly but at every preset
interval. In the K200S CPU module, interval can be set to between 0.01 ~ 600 second. This operation is
IEC 1131-2
used to process operation with a constant cycle
IEC 801-4
3) Event driven interrupt operation method
If a situation occurs which is requested to be urgently processed during execution of a PLC program,
this operation method processes immediately the operation which corresponds to interrupt program. The
signal which informs those urgent conditions to the CPU module is called interrupt signal. The K200S
CPU module has two kind of interrupt operation methods, which are internal and external interrupt signal
methods.
Remark
batch
processing
30
218
0.11
Types of Manuals:
The main types of LG K3P-07AS instructions:
- User guide — rules of useing and characteristics
- Service manual — repair, diagnostics, maintenance
- Operation manual — description of the main functions of equipment
Controller Instructions by LG:
-
Aerotech 6020HRJ
Visit us on the web:www.servo-repair.com www.servorepair.cawww.ferrocontrol.com www.sandvikrepair.comwww.accuelectric.comFor 24/7 repair services : USA: 1 (888) 932 — 9183 Canada: 1 (905) 829 -2505 Emergency After hours: 1 (416) 624 0386 Servicing USA and CanadaScroll down to view your document!Over 100 years cumulativ …
6020HRJ Controller, 25
-
Samson TROVIS 5724-8
Translation of original instructionsEB 5724-8 ENFirmware version 1.1x/2.1xEdition August 2019Electric Actuators with Process ControllerTROVIS5724-8 (without fail-safe action)TROVIS5725-8 (with fail-safe action)For heating and cooling applications …
TROVIS 5724-8 Controller, 64
-
4O3A Station Genius v2
Station Genius v2User ManualTable of Contents0. Introduction…………………………………………………………………………………………………………21. Device Overview………………………………………………………………………………………………….51.1 Fron …
Station Genius v2 Controller, 52
-
Hubbell NX Distributed Intelligence NXRCFX Series
3510B 08252072-00655™1NXRCFX Room ControllerINSTALLATION INSTRUCTIONSIMPORTANT SAFEGUARDSREAD AND FOLLOW ALL SAFETY INSTRUCTIONSPRECAUTIONSWhen using electrical equipment, basic safety precautions should always be followed including the following:Read and understand all instructions before beginning installation.NOTI …
NX Distributed Intelligence NXRCFX Series Controller, 4
-
Train-Tech SC100
See our website, your local model shop or contact us for a free colour brochureDCP Microdevelopments, Bryon Court, Bow Street, Great Ellingham, NR17 1JB, UK Telephone 01953 457800 • email [email protected] • www.dcpexpress.comwww.Train-Tech.comSC100 Automatic Signal ControllerEnables standard LED colour light si …
SC100 Controller, 8
-
Hobo RX3000
HOBO® RX3000 Remote Monitoring Station Manual 18255-I The HOBO RX3000 Remote Monitoring Station provides continuous logging for a broad range of energy and weather monitoring applications with up to ten smart sensors and optional relay and analog sensor modules. Data from the RX3000 station is transferred at regular …
RX3000 Measuring Instruments, 18
5. Parts Names and Descriptions
The following describes the names and functions of parts of the CPU module.
①
②
③
⑤
④
No.
Name
Function
Indicates the operation status of the CPU module.
• On : when the CPU module operates with the mode setting switch in the
local or remote RUN state.
1
RUN LED
• Off : when the followings occur
The voltage is not normally supplied to the CPU module.
The mode setting switch is in the STOP or PAU/REM state.
An error which makes operation stop is detected.
• On : when the mode setting switch is in the local or remote STOP state.
• Off : when the followings occur
The mode setting switch is in the local RUN or local PAUSE state.
2
STOP LED
The operation state is in the RUM/PAUSE/DEBUG state.
• Flickering : when an error is detected by self-diagnosis during
operation.
Sets the operation mode of the CPU module. .
• RUN : Program operation is executed.
Mode
• STOP : Program operation is temporarily stopped.
3
setting
• PAU/REM :
switch
PAUSE : Program operation is temporarily stopped.
REMOTE: Used for the remote operation
RS-232C
4
9-pin connector for KGL-WIN and Cnet (RS-232C)
connector
Pin No
RS-422/485
High Speed Counter
RS-422
1
RDA
A phase input
and HSC
2
RDB
B phase input
5
terminal
3
SDA
A/B phase common
(B/C type
4
SDB
Preset input (+24V)
only)
5
S.G
Preset common (0V)
6. Using The User Program in Flash Memory
This chapter describes how to store and operate user program with the flash memory .
Flash memory is used to store a user program and installed in PLC.
1) Structure
Dip switch for operation
Flash memory
Read / Write is available to flash memory in accordance with selection of DIP switch.
Selection of DIP switch
Operation
for flash memory
PLC is operated by the program in flash memory when power
on or PLC reset.
PLC recognize that no program is in flash memory.
( Caution : Lower switch should be at the off position. )
User program can be written to flash memory at the PLC stop mode and then the selection of
switch is ignored.
7. Power Supply Modules
This chapter describes type and specifications of the power supply modules
1) Selection of power supply module
Selection of the power supply module is determined by the total current consumption
of digital input modules, special modules and communications modules, etc. whose
powers are supplied by the power supply module.
If total load overrun the rated output capacity, the system will not normally operate.
When configuring a system, select a power supply module with due consideration of
current consumption of each module.
Current Consumption of K200S Series Modules
(Unit:㎃)
Model
Current
Model
Current
Module
Module
Name
Consumption
Name
Consumption
K3P-07AS
170
K3Y-303S
140
Transistor Output
CPU
K3P-07BS
210
K3Y-304S
145
K3P-07CS
170
A/D Module
K3F-AD2A
K3X-110S
40
K3F-DV2A
D/A Module
K3X-210S
70
K3F-DI2A
DC 12/24V
K3X-240S
70
High Speed Counter
K3F-HSCA
220
Input
K3X-310S
75
Positioning module
K3F-POPA
345
K3X-340S
75
Computer link module
K3F-CU2A
140
AC110V Input
K3X-120S
35
(Cnet)
K3F-CU4A
180
AC220V Input
K3X-130S
35
K3F-FUEA
215
Fnet I/F module
K3Y-101S
210
K3F-RBEA
215
Relay Output
K3Y-201S
400
Triac Output
K3Y-102S
190
Transistor
K3Y-203S
180
Output
K3Y-204S
170
2) Specification
Item
K3S-302S
K3S-304S
K3S-012S
K3S-014S
AC100 ~ 240V (85∼264V)
Voltage
DC12 ~ 24V
50/60Hz(47∼63 Hz)
Frequency
—
Current
0.7/0.35A
0.7 / 1.8A
Input
Inrush Current
30A or less
40A or less
Efficiency
65% or more (Normal load)
60% or more (normal load)
Fuse Type
250VAC / 2A
250VAC/ 3A
Dropout Tolerance
20ms or less
1ms or less
DC5V
DC5V
DC5V
Voltage
DC+15V
DC5V
DC+15V
DC24V
DC-15V
DC-15V
DC5V:2A
DC5V:2A
DC5V:2A
Output
Current
DC+15V:0.5A
DC5V : 2A
DC+15V:0.5A
DC24V:0.3A
DC-15V:0.2A
DC-15V:0.2A
DC5V:2.2A
DC5V:2.2A
Over-current
DC5V:2.2A
DC+15V:0.55A
DC5V : 2.2A
DC+15V:0.55A
Protection
DC24V:0.33A
DC-15V:0.22A
DC-15V:0.22A
LED Indication
On : The output voltage is normal
Allowable Cable Specification
0.75∼2mm²
Weight (kg)
0.32
3) Names of Parts
①
②
③
④
⑤
No.
Name
Description
*The LED indicator for DC5V power
1
Power LED
Power Input Terminal *The terminal to connect 100~240VAC power
2
3
LG Terminal
*Line ground
4
FG Terminal
*Frame ground
DC24V Terminal
*Supply DC24V power to the other modules (K3S-302S)
5
*No Connection(K3S-304S, K3S-012S, K3S-014S)
DC24VGTerminal
8. Mounting and Dismounting of Module
The following explains that how to mount/dismount various module to the base.
1) Mounting a module
— Insert the module to mounting slot along sliding guide.
— Check that the module is firmly mounted onto the base.
Locking Hook
Locking part for hook
Sliding Guide
2) Dismounting a module
— First, push the locked hook (①) and pull the module with direction of arrow (②).
Locking part for hook
50
50
9. PID control function (K3P-07BS / K3P-07CS)
50
K3P-07BS and K3P-07CS module include PID (Proportional Integral Differential) function,
and no external PID module is required.
1) Characteristics of K200S PID function
a) PID function is included in the CPU module, and no PID module is required.
b) User can select forward or reverse operation.
c) P, PI, PID or On/Off operation modes are available.
d) Manual output (user-defined output) is available.
e) Sampling time can be varied for flexibility of control system.
SV
DV
PID operation
D/A conversion
A/D conversion
2) Programming of PID control function
— Refer the MASTER-K Programming manual for details
10. RS-422/485 master function (K3P-07BS)
1) Introduction
The K3P-07BS module has RS-422/485 master function and can operate as master
station of 1:N network.
2) Functions
a) User can define a data access block and set time-out value at each blocks. The
maximum size of block is 64 words.
b) Maximum station number is 32 stations.
c) According to the parameter setting, the operation mode and error code of slave
stations is stored at the relevant flag.
d) The communication status can be monitored with the monitoring function of KGL-
WIN software.
11. Built-in high speed counter (K3P-07CS)
1) Introduction
The K3P-07CS module includes a built-in high speed counter, and it can count a
fast pulse input that are generated by encoder or pulse generator.
The built-in HSC has following functions;
— 3 counter functions as followings
— 1-phase up / down counter
: Up / down is selected by user program
— 1-phase up / down counter
: Up / down is selected by external B phase input
— 2-phase up / down counter
: Up / down is automatically selected by the
phase difference between phase A and B.
— Multiplication (1, 2, or 4) with 2-phase counter
— 2-phase pulse input multiplied by one
: Counts the pulse at the leading edge
of phase A.
— 2-phase pulse input multiplied by two
: Counts the pulse at the leading /
falling edge of phase A.
— 2-phase pulse input multiplied by four
: Counts the pulse at the leading /
falling edge of phase A and B
2) Performance specifications
Items
Types
Phase A, Phase B, Preset
Input
Rated level
24VDC (13mA)
signal
Signal type
Voltage input
Counting range
0 ~ 16,777,215 (Binary 24 bits)
Max. counting speed
50k pps
Locking Hook
Up /
1-phase
Sequence program or B-phase input
Down
2-phase
Auto-select by phase difference of phase A and B
Locking part
selection
for hook
Multiplication
1, 2, or 4
Preset input
Sequence program or external preset input
12. Troubleshooting
1) Error code
Error
Message Description
Locking Hook
code
Locking part for hook
h0001
System error
Internal H/W fault
h0002
OS ROM error
Internal H/W O/S ROM fault
h0003
OS RAM error
Fault of RAM for internal system
h0004
Data RAM error
Fault of RAM for internal data
h0005
Program RAM error
Fault of RAM for internal program
h0006
G/A error
Internal Gate Array(G/A) fault
Expansion base power
h0007
It is down or fault to power for the expansion base
fault
It is over to the monitoring time for operation delay
h0008
CPU WDT error
of CPU
h0009
Special RAM error
Internal special RAM fault
h000A
Fuse error
It is opened to fuse to be used for the I/O module
Sliding Guide
It is to be used instruction code which is impossible
h000B
Instruction code error
to decode
h000C
Flash memory error
It is fault to flash memory to be used
Module dismounting or additional mounting during
h000D
I/O error
run, bad contact, I/O fault, expansion cable fault
It is over maximum I/O points to the I/O module
h0011
Maximum I/O slot error
mounted(Fnet, Cnet)
Special function module
h0012
Special function module interface part fault
error
h0020
Parameter error
Specified parameter fault
It is different to I/O parameters specified and I/O
h0021
Specified I/O error
module mounted
It is over maximum I/O points to the I/O module
h0022
Maximum I/O slot error
mounted
Use of the improper operand when it is used BCD
h0030
Operation error
conversion instruction (except for 0~9 )
PV
In case of over in the domain of #D
Actuator
h0031
WDT error
The scan time is over monitoring time
It is used to the instruction which is impossible to
h0040
Code check error
decode
Improper program input condition or error of LOAD
h0049
Syntax error
Instruction overused
h0050
Battery error
Dismounted battery or abnormal voltage
13. Dimension (mm)
◆ Power Supply Module
110
110
110
110
100
100
100
100
45 45
45
45
◆ Base
A A A A
B B B B
Slot Type
A
4 slots
230.5
6 slots
300.5
8 slots
370.5
Specifications
Operation
Error Cause
Corrective Action
status
STOP
Contact A/S center
STOP
Contact A/S center
STOP
Contact A/S center
STOP
Contact A/S center
STOP
Contact A/S center
STOP
Contact A/S center
Check the power of
STOP
expansion base center
STOP
Contact A/S center
RUN/STOP
Contact A/S center
STOP
Contact A/S center
STOP
Contact A/S center
Confirm flash memory
STOP
or replace
Confirm I/O module or
STOP
expansion cable
STOP
Replace I/O module
STOP
Contact A/S center
STOP
Resetting parameters
Correct the parameters
STOP
or replace the I/O module
STOP
Replace the I/O module
RUN/STOP
Correct the program
Increment the scan time
STOP
in parameters or add
WDT instruction
STOP
Correct the program
STOP
Correct the program
RUN
Replace the battery
◆ CPU & I/O Module
110
110
110
110
100
100
100
100
35
35
35 35
4 – ψ ψ ψ ψ 4.5
4.5
4.5
4.5
C C C C D D D D
E E E E
B
C
D
E
244
92
110
62
314
92
110
62
384
92
110
62