Pentair 9500 блок управления инструкция

CALIFORNIA PROPOSITION 65 WARNING

WARNING: This product contains chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.

2 • FLECK® 9000/9100/9500 Service Manual

JOB SPECIFICATION SHEET

Job Number:_________________________________________

Model Number:_______________________________________

Water Test: __________________________________________

Capacity Per Unit:_____________________________________

Mineral Tank Size:_ ________ Diameter:_______Height:_ ______

Brine Tank Size and Salt Setting per Regeneration:__________

9000/9100/9500 Control Valve Specifications:

1.Type of Timer:

A.82 minute available regeneration time, 1/15 RPM

B.164 minute available regeneration time, 1/30 RPM

2.Meter Size:

A.3/4- inch Std Range (125 — 2,100 gallon setting)

B.3/4-inch Ext Range (625 — 10,625 gallon setting)

C.1-inch Std Range (310 — 5,270 gallon setting)

D.1-inch Ext Range (1,150 — 26,350 gallon setting)

E.1-1/2 inches Std Range (625 — 10,625 gallon setting)

F.1-1/2 inches Ext Range (3,125 — 53,125 gallon setting)

3.Timer Gallon Setting:_ ______________________ Gallons

4.Regeneration Program Setting:

A.Backwash:____________________________ Minutes

B.Brine and Slow Rinse:___________________ Minutes

C.Rapid Rinse:___________________________ Minutes

D.Brine Tank Refill:_______________________ Minutes

5.Drain Line Flow Control:_______________________ gpm

6.Brine Refill Rate:_____________________________ gpm

7.Injector Size: ____________________________________

EQUIPMENT CONFIGURATION

Figure 1 9000/9100 Equipment Configuration

Figure 2 9500 Equipment Configuration

INSTALLATION & START-UP

Water Pressure

A minimum of 25 pounds (1.7 bar) of water pressure is required for regeneration valve to operate effectively.

Electrical Facilities

A continuous 115 volt, 60 Hertz current supply is required. Make certain the current supply is always hot and cannot be turned off with another switch.

Existing Plumbing

Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up heavily with lime and/ or iron should be replaced. If piping is clogged with iron,

a separate iron filter unit should be installed ahead of the water softener.

Location Of Softener And Drain

The softener should be located close to a drain to prevent air breaks and back flow.

Bypass Valves

Always provide for the installation of a bypass valve.

CAUTION Water pressure is not to exceed 125 psi (8.6 bar), water temperature is not to exceed 110°F (43°C), and the unit cannot be subjected to

freezing conditions. Installation Instructions

1.Place the softener tank where you want to install the unit.

NOTE: Be sure the tank is level and on a firm base.

2.During cold weather, the installer should warm the valve to room temperature before operating.

3.Perform all plumbing according to local plumbing codes.

•Use a 1/2-inch minimum pipe size for the drain.

•Use a 3/4-inch drain line for backwash flow rates that exceed 7 gpm or length that exceeds 20 feet (6 m).

4.Both tanks must be the same height and diameter and filled with equal amounts of media.

5.The distributor tube must be flush with the top of each tank. Cut if necessary. Use only non-aerosol

silicone lubricant.

6.Lubricate the distributor o-ring seal and tank o-ring seal. Place the main control valve on one tank and the tank adapter on the second tank.

NOTE: If required, solder copper tubing for tank interconnection before assembling on the main control valve and tank adapter. Maintain a minimum of 1 inch distance between tanks on final assembly.

7.Solder joints near the drain must be done before connecting the Drain Line Flow Control fitting (DLFC). Leave at least 6 inches (152 mm) between the DLFC and solder joints when soldering pipes that are connected on the DLFC. Failure to do this could cause interior damage to DLFC.

8.Use only plumber tape on the drain fitting.

9.Be sure the floor under the salt storage tank is clean and level.

10.Place approximately 1 inch (25 mm) of water above the grid plate. If a grid is not utilized, fill to the top of the air check in the salt tank. Do not add salt to the brine tank at this time.

11.On units with a bypass, place in Bypass position.

12.Turn on the main water supply.

13.Open a cold soft water tap nearby and let water run a few minutes or until the system is free of foreign material (usually solder) resulting from the installation. Close the water tap when water runs clean.

14.Place the bypass In Service position and let water flow into the mineral tank. When water flow stops, slowly open a cold water tap nearby and let water run until air is purged from the unit. Then close tap.

15.Make all electrical connections according to codes. Plug the valve into an approved power source. Do not insert meter cable into the meter yet.

16.Tank one has control valve and tank two has adapter.

17.Look on the right side of the control valve, it has indicators showing which position the control valve is in during Regeneration and which tank is In Service.

NOTE: Make sure the meter cable is not inserted in the meter dome. Swing the timer out to expose the program wheel. To swing timer out, grab onto the lower right corner of timer face and pull outward.

Figure 3 Control Valve Position Indicators

61591 Rev A

Figure 4 Timer

19210 Rev D

Figure 5 Program Wheel

18.Cycle timer into backwash position. Turn manual knob so that the micro switch rides on the first set of pins. In this position the tanks switch (lower piston) and the control valve moves to the backwash position (upper piston). Wait until the positioning of upper and lower pistons stops before advancing the timer further. If advanced too fast the control will not home into the In Service position (it will not advance to any other position). To correct this, rotate the manual knob back to In Service and start again into backwash.

NOTE: Once valve positions itself into the backwash cycle, the homing circuit locks in.

19.With all the air backwashed, slowly cycle the timer to the brine position; rapid rinse; and brine tank refill. Wait for the control drive motor to position itself in each cycle and stop, before advancing on to the next position.

20.Once back in the In Service position, cycle the control valve again into the backwash position. The tanks switch again, and air head backwashes out of the other tank. Cycle the control back to the In Service position. Leave the timer in the open position. DO NOT insert meter cable yet.

NOTE: Two motors are available.

1/15 RPM has 82 minute regeneration time. 1/30 RPM has 164 minute regeneration time.

Valve To Tank Installation

1.Spin the valve onto the tank, ensuring the threads are not cross-threaded.

NOTE: All Fleck® valves are right-hand threads, or clockwise, to install

2.Rotate the valve freely without using force until it comes to a stop (this position is considered zero).

3.Rotate the valve clockwise from zero, between 1/4-turn and 1/2-turn (see “Figure 6”).

NOTE: If lubricant is required, a silicone compound is strongly recommended. Dow Corning® Silicone Compound (available from Pentair), is recommended for best possible results. Dow Corning® 7 Release Compound is used in the

manufacture of Pentair control valves. The use of other types of lubricants may attack the control’s plastic or rubber components. Petroleum-based lubricants can cause swelling in rubber parts, including o-rings and seals.

4 • FLECK® 9000/9100/9500 Service Manual

Figure 6

Setting the Regeneration Cycle Program

The Regeneration cycle program on the water conditioner is preset at the factory. However, portions of the cycle or program time may be lengthened or shortened for local conditions or system design.

1.Expose cycle program wheel by grasping timer in lower right hand corner and pulling. This releases snap retainer and swings timer to the left

NOTE: Meter cable must be removed from meter dome before opening timer.

2.Remove the program wheel by grasping program wheel and squeezing protruding lugs towards center. Lift program wheel off timer. Switch arms may require movement to facilitate removal.

3.Return timer to closed position by engaging snap retainer in back plate. Make certain all electrical wires locate above snap retainer post.

Changing Length of the Backwash Time

Looking at the numbered side of the program wheel, the group of pins starting at zero determines the length of time the

unit backwashes.

Example: If there are six pins in this section, the time of backwash is 12 minutes (2 minutes per pin). To change the length of backwash time, add or remove pins as required.

The number of pins multiplied by two equals minutes of backwash.

Changing Length of Brine and Rinse Time

The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that a unit will brine and rinse (2 minutes per hole).

To change the length of brine and rinse time, add or remove pins in the rapid rinse group of pins to increase or decrease the number of holes in the brine and rinse section.

The number of holes multiplied by two equals minutes of brine and rinse.

Changing Length Of Rapid Rinse

The second group of pins on the program wheel determines the length of time the water conditioner rapid rinses (2 minutes per pin). To change the length of rapid rinse time, add or remove pins at the higher numbered end of this section as required.

The number of pins multiplied by two equals minutes of rapid rinse.

NOTE: Program wheels with 0–82 minute cycle times, use one minute per pin or hole to set Regeneration times. The layout of pins and holes on the program wheel follow the same procedure as on this page.

INSTALLATION & STARTUP CONTINUED

Changing Length of Brine Tank Refill Time

The second group of holes on the program wheel determines the length of time the water conditioner refills the brine tank (2 minutes per hole).

To change the length of refill time, move the two pins at the end of the second group of holes as required.

The Regeneration cycle is complete when the two pin set at end of the brine tank refill section trips the outer micro-switch. The program wheel, however, continues to rotate until the inner micro-switch drops into the notch on the program wheel.

Programming

1.The control valve is set at the factory for backwash; brine and slow rinse; rapid rinse and brine tank fill times. Change any of these times by repositioning the pins and holes or adding more pins.

NOTE: Two timer motors are available.

1/15 RPM has 82 minute Regeneration Time and each pin or hole equals one minute.

1/30 RPM has 164 minute Regeneration Time and each pin or hole equals two minutes.

2.The control valve has a separate brine tank fill cycle. Calculate the desired salt setting using the brine line flow control rate of refill (in gpm) multiplied by the timer setting. Then, using one gallon of fresh water dissolving approximately 3 lbs salt, calculate the refill time.

Example: A desired 30 lbs salt setting:

The unit has a 1.0 gpm refill rate so a 10 gallon fill is required.

10 gallons x 3 lbs/gals = 30 lbs salt Set the timer refill section at 10 minutes.

10 minutes x 1.0 gpm = 10 gallon fill

NOTE: There must always be two pins at the end of a refill time to stop the fill cycle. With the Regeneration times set, place timer back to its original position, making sure the lower right hand corner snaps back into the backplate and the meter cable slides through the backplate and does not bind.

3.Setting the gallon wheel. Knowing the amount of resin in each tank and the salt setting per Regeneration, calculate the gallons available, using the following capacities as a guide:

(capacity per ft3 x ft3 of resin per tank) = gallons available compensated hardness of H2O

NOTE: Based on tank size: More resin increases capacity, less resin decreases capacity.More salt increases capacity, less salt decreases capacity.

Example:

Complete step 4 before setting gallons on the meter wheel.

4.Because the control valve regenerates with soft water from the other tank, subtract the water used for regeneration. Take each regeneration cycle and calculate the water used.

Example: Unit is set for a 16-inch diameter tank with 4 ft3 of resin and salted at 8 lbs. per ft3, 7 gpm backwash, #3 injector, 1.0 gpm brine refill, and 60 psi and timer set for 10 min. backwash, 60 min. brine and rinse, 10 min. rapid rinse, 10 min. brine tank fill.

With the 2740 gallons available calculated in Step 3, subtract the Regeneration water used from the total water available.

2740 gallons available — 210 gallons used = 2530 gallons (in Regeneration, Step 4)

5.Set meter wheel at approximately 2530 gallons. Lift the inner dial of the meter program wheel so that you can rotate it freely. Position the white dot opposite the

2530 gallon setting.

NOTE: There is a slight delay between the time the meter zeros out and the cycle starts. Units using the:

1/15 RPM motor, 82 minute Regeneration Time has a 9 minute delay

1/30 RPM motor, 180 minute Regeneration Time has an 18 minute delay.

NOTE: This delay period is not critical on residential equipment. However, take this factor into consideration for commercial applications by subtracting continuous flows for 9 minutes or 18 minutes from water available.

6.Insert meter cable into meter.

7.Check bypass.

8.Plug in unit.

FLECK® 9000/9100/9500 Service Manual • 5

9000/9100/9500 (3200 SERIES) ELECTRO MECHANICAL TIMER ASSEMBLY CONTINUED

1 1 13870-03 Housing, Timer, 9000

2 1 17870 Label, Indicator, 9000 Timer

3 1 15465 Label, Caution

4 1 16930 Label, Instruction

5 1 15227 Plate, Clutch, Actuator

6 1 10300 Screw, Slot Hex Washer, 18-8 x 3/8

7 1 17513 Clip, Spring

8 1 15407 Washer, Plain, #4

9 1 15228 Spring, Return

10 1 16270-10 Program Wheel Assy, 9000/9100, 3/4-inch STD, 0-2, 100

16270-30 Program Wheel Assy, 9000/9100, 1-inch STD, 0-5, 100

16270-40 Program Wheel Assy, 9000/9100, 1-inch EXT, 0-25, 500

16270-50 Program Wheel Assy, 9000/9100/9500, 3/4-inch EXT, 1.5-inch STD,

0-10, 500

16270-60 Program Wheel Assy, 9500, 1.5-inch EXT, 0-50, 000

10A 24673 Volume Label, Metric, 9000/9100, 3/4-inch STD, 0-8m3

24672 Volume Label, Metric, 9000/9100, 1-inch STD, 0-20m3

24676 Volume Label, Metric, 9000/9100, 1-inch EXT, 0-100m3

24675 Volume Label, Metric, 9000/9100/9500, 3/4-inch EXT, 1.5-inch STD 0-40m3

25027 Volume Label, Metric, 9500, 1.5-inch EXT, 1.5-inch EXT 0-200m3

11 1 13806 Retainer, Program Wheel 12 1 13748 Screw, Flt Hd St, 6-20 x 1/2 13 2 11999 Label, Button

14 1 15223 Actuator, Cycle

15 1 13886 Know, 3200

16 4 13296 Screw, Hex Washer,

6-20 x 1/2

17 1 17724 Program Wheel, Pinion Drive

18 1 17723 Clutch, Drive Pinion

19 1 14276 Spring, Meter Clutch

20 1 14253 Retainer, Clutch Spring

21 3 14087 Insulator

22 1 15314 Switch, Micro, Modified

23 1 15320 Switch, Micro, Timer

24 2 11413 Screw, Pan Hd Mach, 4-40 x 1 1/8

25 1 13018 Pinion, Idler

26 1 18563 Spring, Idler Shaft

27 1 13017 Gear, Idler

28 1 13164 Gear, Drive

29 1 13887 Plate, Motor Mounting

30 1 18743-1 Motor, 120V, 60 Hz 1/30 RPM, 5600

18824-1 Motor, 230V, 50 Hz 1/30 RPM

19170 Motor, 120V 60 Hz 1/15 RPM

18825 Motor, 230V, 50 Hz 1/15 RPM Mallory

31 2 13278 Screw, Phil Hd Mach, 6-32 x 1/8 Steel Zinc

32 1 14265 Clip, Spring

33 1 15055 Timer, Main Drive Gear

34 1 19210-02 Program Wheel Assy, 9000 1/15

19210-05 Program Wheel Assy, 9000/3230

35 23 15493 Pin, Spring, 1/16 x 5/8 SS 36 1 15203 Harness, 9000/9500, Timer 37 2 40422 Nut, Wire, Tan

38 1 60320-02 Switch Kit, 3200/9000 Timer Auxiliary

39 61420-69 Program Wheel & Gear Assy, 5-30-5-10-2, 2 Min

Per Pin

61420-80 Program Wheel & Gear Assy, 5-40-5-7-2, 2 Min Per Pin

40 1 * Complete 9000 Meter Immediate Timer Assembly

*Call your distributor for Part Number

FLECK® 9000/9100/9500 Service Manual • 7

POWER HEAD ASSEMBLY CONTINUED

1 2 18728 Nut, Tinnerman, U Type, 8-32

2 1 11838 Power Cord, 6′ Fleck

11839 Power Cord, 12′ Fleck

40084-12 Power Cord, 12′ U.S., Round, 120V Sys 5, 6, 7 & 2900/3150/3900 #4

19885-01 Power Cord Assy, Japanese

11545-01 Power Cord Assy, 4′ Black, Euro w/Terminals

14678 Power Cord, U.S., 220/60

19303-01 Power Cord Assy, Australian w/Terminals

40085-12 Power Cord, 12′ US, Round, 240V

19674 Transformer, 24V, 9.6VA Residential Valves

41475 Transformer, 24V, 9.6VA, European

3 1 15202 Harness, 9000/9500, Drive

14822 Harness, 2900

4 1 15134 Gear Assy, Drive, 1/2-inch Stroke 9000/9500

5 1 15135 Gear, Drive, 9000

6 1 14896 Wheel, Geneva

7 2 40422 Nut, Wire, Tan

8 2 19367 Screw, Designer Cover, Thumb 8-32 Blank UV Stable Material

9 1 15175 Label, Shaft Position

10 2 14917 Ring, Retaining

11 1 42296 Plate, Ground, 9000/9500

12 1 14430 Screw, Hex Washer St, 6 x 1/4 Type «B»

13 2 19160 Screw, Phil Pan, Thread 6-32 x 3/8 Type 23 Zinc

14 1 18737 Motor, 24V, 50/60 Hz, 1 RPM

18738 Motor, 120V, 50/60 Hz 1 RPM

18739 Motor, 220V, 50/60 Hz 1 RPM

15 1 15131 Backplate, 9000, Mechanical, SXT

17784-05 Panel, Control, 9000/9500 XT

17784-02 Panel, Control, 9000, 9500 w/Terminal Block

16 2 15172 Screw, Flt Hd Mach, 4-40 x 1 3/8 Steel Zinc Plate

17 2 10340 Washer, Lock #4, Zinc 18 2 16433 Switch, Miniature

19 1 10339 Nut, Hex, 4-40 Zinc Plated

20 1 15331 Screw, Hex Washer Mach, 10-24 x 3/4 410 S.S.

21 1 15133 Gear Assy, Drive, 3/4-inch Stroke

22 1 13547 Strain Relief, Flat Cord Heyco #30-1

1 13547-01 Strain Relief, Round Cord 23 1 15810 Ring, Retaining

24 1 17331 Cam, 9000, 9100, 9500

17765 Cam Assy, Aux Switch, 9000, 9100, 9500

25 1 15368 Tube, Cable Guide, 2-Tank, 9000/9100

17337 Tube, Cable Guide, 9500 26 2 15372 Washer, Thrust, 3/8

27 1 15425 Meter Cable Assy, 13.25 inches 9000/9100 3/4-inch STD & EXT

15216 Meter Cable Assy, 15.25 inches 9000/9100 1-inch STD & EXT

17744 Meter Cable Assy, 20.75 inches 9500 1.5-inch STD & EXT

30 1 10302 Insulator, Limit Switch

31 2 15173 Screw, Slot Rd Hd Mach, 5-20 x 3/8

32 * Complete 9000/9100/9500 Powerhead Assy

Not Shown

1 60232-110 Cover, Designer, 1 Pc Black

1 60232-112 Cover, Designer, 1 Pc Black w/Left Window, Electric

1 60320-10 Switch Assy, Drive Cam, 9000, 9100, 9500

*Call your distributor for Part Number

FLECK® 9000/9100/9500 Service Manual • 9

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53

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14 10

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49

39

54

8

7

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37

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BR61500-9100 Rev E

9100 CONTROL VALVE ASSEMBLY CONTINUED

60385-0272 Injector Drain, 9000, 9100, 0.50 BLFC #2 INJ, 4.0 DLFC

60385-0282 Injector Drain, 9000, 9100, 0.50 BLFC #2 INJ, 5.0 DLFC

60385-02A2 Injector Drain, 9000, 9100, 0.50 BLFC #2 INJ, 6.0 DLFC

60385-0202 Injector Drain, 9000, 9100, 0.50 BLFC #2 INJ, Blank DLFC

60385-0372 Injector Drain, 9000, 9100, 0.50 BLFC #3 INJ, 4.0 DLFC

60385-0382 Injector Drain, 9000, 9100, 0.50 BLFC #3 INJ, 5.0 DLFC

60385-0482 Injector Drain, 9000, 9100, 0.50 BLFC #4 INJ, 5.0 DLFC

60385-0133 Injector Drain, 9000, 9100, 1.0 BLFC #1 INJ, 2.0 DLFC

60385-0143 Injector Drain, 9000, 9100, 1.0 BLFC #1 INJ, 2.4 DLFC

60385-0163 Injector Drain, 9000, 9100, 1.0 BLFC #1 INJ, 3.5 DLFC

60385-0233 Injector Drain, 9000, 9100, 1.0 BLFC #2 INJ, 2.0 DLFC

60385-0243 Injector Drain, 9000, 9100, 1.0 BLFC #2 INJ, 2.4 DLFC

60385-0253 Injector Drain, 9000, 9100, 1.0 BLFC #2 INJ, 3.0 DLFC

60385-0263 Injector Drain, 9000, 9100, 1.0 BLFC #2 INJ, 3.5 DLFC

60385-0273 Injector Drain, 9000, 9100, 1.0 BLFC #2 INJ, 4.0 DLFC

60385-0353 Injector Drain, 9000, 9100, 1.0 BLFC #3 INJ, 3.0 DLFC

60385-0373 Injector Drain, 9000, 9100, 1.0 BLFC #3 INJ, 4.0 DLFC

60385-0383 Injector Drain, 9000, 9100, 1.0 BLFC #3 INJ, 5.0 DLFC

60385-0393 Injector Drain, 9000, 9100, 1.0 BLFC #3 INJ, 7.0 DLFC