Regloplas 90smart инструкция на русском

REGLOPLAS 90smart Operating Instructions Manual

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90smart/150smart

Operating Instructions

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Summary of Contents for REGLOPLAS 90smart

  • Page 1
    90smart/150smart Operating Instructions…
  • Page 2
    The contents, however, do not constitute a binding obligation on the part of Regloplas AG and are subject to change without notice. © Copyright 2013 Regloplas AG…
  • Page 3: Table Of Contents

    Setting the Set-point values …………..13   Parameter Menu ………………14   RT70 Control System — Functions …………….. 14   Powering Up………………… 14   Shutdown ………………..14   Leak-stop operation …………….. 14   Emptying (option) ………………15 Contents  i Temperature Control Unit 90smart/150smart…

  • Page 4
    Block diagram 90smart ………………25   Block diagram 150smart ………………26   Graph (pump capacity) ………………27   Graph (Cooling capacity 90smart) ……………. 28   Graph (Cooling capacity 150smart) …………..28   Components/Spare parts 90smart …………… 29   Components/Spare parts 150smart …………..32  …
  • Page 5: General Safety Information

    Failure to heed the information can result in property damage as well as minor or moderate personal injury! NOTE Denotes general information, useful advice to users and work recommenda- tions, which, however, do not have any influence on the safety and health of personnel. General Safety Information  1 Temperature Control Unit 90smart/150smart…

  • Page 6: Range Of Application

    Safety Information General information The Regloplas temperature control unit is safe to operate but can cause danger if it is used incorrectly or for a purpose other than its intended use. It should be noted that any such incorrect use or non-compliance…

  • Page 7: Information For Operators And Personnel

    If the temperature control unit is damaged, it must not remain in use; the defective part must be replaced or repaired immediately. Only original Regloplas replacement parts may be used. Damage due to the use of third-party parts renders any and all warranty claims null and void.

  • Page 8: Using This Documentation

    The corresponding additional documents are included with special versions of devices. Any additional documents sup- plement and/or replace the descriptions contained in this documentation, which are then either invalid or only conditionally valid. 4  General Safety Information Temperature Control Unit 90smart/150smart…

  • Page 9: Operating Instructions

    Operating Range The operating range and heat transfer fluid of the Temperature Control Unit 90smart/150smart are shown in the following table (in this regard, see also the chapter «Technical Data» in the Maintenance section). Temperature Control 90smart…

  • Page 10: Start-Up

    The Operating Instructions for the temperature control unit must be kept at all times close at hand for the personnel responsible for start-up and operation. Please ensure that the operating instructions are read. By do- 6  Operating Instructions Temperature Control Unit 90smart/150smart…

  • Page 11: Inspection Of Consumers

    Descaling can be carried out using the Regloplas REG de- scaling unit (see the «Regloplas Temperature Control Technolo- gy» brochure, REG data sheet)

  • Page 12: Electrical Connections

    The vent valves on the consumer and the shut-off valves (if present) must be open. RT34 Control System RT34 Control System — front panel 8  Operating Instructions Temperature Control Unit 90smart/150smart…

  • Page 13: Powering Up

    A. Cool down device and switch off, turn switch to position — and switch device on again. Turn switch to position A and hold down until fully drained (observe maximum expansion volume!) Operating Instructions  9 Temperature Control Unit 90smart/150smart…

  • Page 14: Displays

    Before detaching connecting lines from the temperature control circuit, first al- low the temperature control unit to cool down, as a function of the outlet tem- perature, and then switch it off! Check that the pump is no longer running! 10  Operating Instructions Temperature Control Unit 90smart/150smart…

  • Page 15: Malfunctions

    Automatic water filling does not switch off. Possible causes:  Float switch defective Device  Solenoid valve water filling (Y2) defective or dirty overfilled  Leak in cooler  Clean or replace defective parts Operating Instructions  11 Temperature Control Unit 90smart/150smart…

  • Page 16: Rt70 Control System

    Scrolling through pages Setting the additional display Setting the parameters Selection of the device functions (toggling Alarm reset and alarm history SP1/SP2, drainage by suction, leak-stop) Button ON/OFF Enter key Navigation upward Navigation downward 12  Operating Instructions Temperature Control Unit 90smart/150smart…

  • Page 17: Status Leds

    Setting the Set-point values The set-point values SP1 and SP2 are set by pressing the key F1. The set-point value is then coloured light blue and can be set with the RCD Operating Instructions  13 Temperature Control Unit 90smart/150smart…

  • Page 18: Parameter Menu

    OFF appears on the display. Leak-stop operation The leak-stop operation is activated by pressing the F3 key and selecting the leak-stop symbol and is only possible if it is supported by the device type. 14  Operating Instructions Temperature Control Unit 90smart/150smart…

  • Page 19: Emptying (Option)

    The suction or blowing out program can be aborted by pressing the ON/OFF button. When the ON/OFF button is pressed again (wait until the display reads OFF), the unit switches back to normal operation. Operating Instructions  15 Temperature Control Unit 90smart/150smart…

  • Page 20: Operation With Code/Password

    User password — Default 0000 (switched off)  Technician password — Default 0070  Service password — only for personnel trained by Regloplas NOTE It is strongly recommended that an operator password should be set up when commissioning the temperature control unit.

  • Page 21: Alarm Messages

    Attention — temperature control cabinet too high ambient temperature Check the outlet pressure (min. 0.7 bar must be pre- Flow switch act sent) Max. temperature exceeded Max. temperature of the heat transfer medium may Operating Instructions  17 Temperature Control Unit 90smart/150smart…

  • Page 22: System Errors/System Notes

    (e.g., 2000 hours, see the RT70 control system programming instructions). Please note that the instructions below are based on a daily operating time of 8 hours. In multi-shift operation, the inspections and maintenance 18  Operating Instructions Temperature Control Unit 90smart/150smart…

  • Page 23
    Descale cooler — exercise caution when tightening the screwed connections on the heat exchanger (max. 170 Nm).  Check pump capacity (the flow rate and final pressure must comply with the pump characteristic) Operating Instructions  19 Temperature Control Unit 90smart/150smart…
  • Page 24: Cleaning

    Allow the temperature control unit to cool down and, if necessary, drain it be- fore any repair! Switch off the temperature control unit: press the main switch and unplug from the mains! Disconnect all hose couplings from the temperature control unit! 20  Operating Instructions Temperature Control Unit 90smart/150smart…

  • Page 25: Transport

    Disposal The temperature control unit must be drained completely and disposed of in accordance with local regulations. The temperature control unit can also be returned to Regloplas AG, Swit- zerland, for disposal. Operating Instructions  21 Temperature Control Unit 90smart/150smart…

  • Page 26
    V 11/2014 22  Operating Instructions Temperature Control Unit 90smart/150smart…
  • Page 27: Maintenance

    Important — twisting of the When attach- hoses can also be ing/detaching a hose, al- caused during installa- ways hold it in place with tion. a second wrench Maintenance  23 Temperature Control Unit 90smart/150smart…

  • Page 28: Technical Data 90Smart/150Smart

    Dimensions W/H/D 202/560/661 mm 202/560/661 mm Weight approx. 44 kg approx. 50 kg Colour RAL 9006/7016 RAL 9006/7016 Ambient temperature max. 40°C max. 40°C Continuous sound pressure level < 70 dB(A) < 70 dB(A) 24  Maintenance Temperature Control Unit 90smart/150smart…

  • Page 29: Block Diagram 90Smart

    Vessel, reservoir, tank Safety thermostat Cooler Pump Bypass Level control Filter — cooling circuit Solenoid valve — auto. water refill Consumer Solenoid valve — cooling Temperature probe — internal Solenoid valve — suction (optional) Heating Maintenance  25 Temperature Control Unit 90smart/150smart…

  • Page 30: Block Diagram 150Smart

    Vessel, reservoir, tank Safety thermostat Cooler Pump Filter — cooling circuit Level control Consumer Solenoid valve — auto. water refill Temperature probe — internal Solenoid valve — cooling Heating Solenoid valve — suction (optional) 26  Maintenance Temperature Control Unit 90smart/150smart…

  • Page 31: Graph (Pump Capacity)

    V 11/2014 Graph (pump capacity) 1 — Pump curve TP20 2 — Pump curve TS22, TS22H Pump capacity — Delivery rate V as a function of pressure (p), bypass not tak- en into account Maintenance  27 Temperature Control Unit 90smart/150smart…

  • Page 32: Graph (Cooling Capacity 90Smart)

    V 11/2014 Graph (Cooling capacity 90smart) 1 — Cooling curve 90smart (1K) 2 — Cooling curve 90smart (2K) Cooling capacity (P) as a function of out- let temperature ( ) Cooling water temperature 20 °C Flow rate 20 l/min Graph (Cooling capacity 150smart)

  • Page 33: Components/Spare Parts 90Smart

    V 11/2014 Components/Spare parts 90smart V21a Maintenance  29 Temperature Control Unit 90smart/150smart…

  • Page 34
    V 11/2014 S3/B1 30  Maintenance Temperature Control Unit 90smart/150smart…
  • Page 35
    See electrical wiring diagram of the temperature control unit for additional elec- trical components! CAUTION Only authentic (OEM) Regloplas spare parts may be used! In case of damage from the use of non-OEM parts, the warranty will be rendered null and void! Maintenance …
  • Page 36: Components/Spare Parts 150Smart

    V 11/2014 Components/Spare parts 150smart V21a 32  Maintenance Temperature Control Unit 90smart/150smart…

  • Page 37
    V 11/2014 S3/B1 Maintenance  33 Temperature Control Unit 90smart/150smart…
  • Page 38
    See electrical wiring diagram of the temperature control unit for additional elec- trical components! CAUTION Only authentic (OEM) Regloplas spare parts may be used! In case of damage from the use of non-OEM parts, the warranty will be rendered null and void! 34 …
  • Page 39: Dimension Sheet 90Smart

    V 11/2014 Dimension sheet 90smart Item Designation Item Designation RT70 Control System Inlet Main switch Cooling water IN Cooling water OUT Outlet Maintenance  35 Temperature Control Unit 90smart/150smart…

  • Page 40: Dimension Sheet 150Smart

    V 11/2014 Dimension sheet 150smart Item Designation Item Designation RT70 Control System Inlet Main switch Cooling water IN Cooling water OUT Outlet 36  Maintenance Temperature Control Unit 90smart/150smart…

  • Page 41
    V 11/2014 Maintenance  37 Temperature Control Unit 90smart/150smart…

This manual is also suitable for:

150smart

Каталог Серия Smart (Водяные термостаты)

Серия Smart (водяные термостаты)

В течение последних лет фирма Regloplas AG имеет грандиозный успех, выпустив несколько типов термостатов бюджетной серии SMART: водяной термостат 90Smart, масляный термостат 150 Smart и термостат 140 Smart, работающий на воде под давлением (температура до 140 °C).

На сегодняшний день продано уже несколько десятков тысяч штук термостатов данной серии, что значительно превзошло ожидания производителя. Фирме Regloplas
удалось таким образом занять ведущие позиции на стратегически важных рынках сбыта. Также значительно расширилась клиентская база фирмы.

Серия термостатов SMART– это термостатирующие устройства швейцарской фирмы Regloplas с оптимальным соотношением цена-качество.

Водяной термостат используется в промышленности для контроля и поддержания температур охлаждающих жидкостей в отдельных узлах оборудования. Их устанавливают на линиях для литья пластмасс, в цехах гальванической обработки металлов и на других производствах, где требуется обеспечить поддержание оптимального температурного режима. С помощью водяного термостата можно выдерживать заданные параметры температуры на протяжении требуемого времени, что важно на различных производствах и в лабораториях – экологических, биохимических, фармацевтических и других. Отличаться модели могут габаритами, температурными границами, точностью поддержания заданного режима. Для удобства персонала в водяном термостате предусмотрен временной таймер и другие контроллеры.

Водяные термостаты: конструкция и возможности

Конструктивно водяные термостаты являются замкнутой гидросистемой, в которой постоянно циркулирует вода. Их можно разделить на две большие группы:

  • прямого охлаждения. Такие термоконтроллеры выполняют охлаждение с помощью добавления охлаждающей воды в контур потребителя. Их применяют в системах, контур охлаждения которых заполнен водой без добавления гликоля;
  • непрямого охлаждения. В таком устройстве рабочие и охлаждающие жидкости не смешиваются, и теплообмен является непрямым. Их применяют в большинстве случаев тогда, когда хладоноситель потребителя имеет значительно более высокую температуру по сравнению с температурой охлаждающей жидкости

Современные термостаты представляют собой устройства, выполненные из нержавеющей стали, с большим запасом прочности и мощности, рассчитанные на работу с самыми разными температурными режимами. Отличаться они могут мощностью, температурой нагрева, функциональностью и другими параметрами.

Преимущества и возможности термостатов:

  • повышение точности калибровки производимой продукции;
  • эффективное прогревание форм;
  • сокращение доли бракованных изделий на производстве;
  • оптимизация расхода сырья;
  • снижение тепловой нагрузки на отдельные механизмы и узлы агрегатов, благодаря чему возрастает срок их работы.

Планируете купить водяные термостаты? Компания Шнорр фон Карольсфельд предлагает широкий ассортимент высококачественной немецкой и швейцарской техники по оптимальным ценам. Оставьте запрос на оборудование, и мы предложим модель водяного термостата с лучшими характеристиками для потребностей вашего предприятия.

Outlet temperature

 

max.

°C 90

Heat transfer medium

  Water

Filling quantity

l 7.0

Expansion volume

l 2.5

Heating capacity at 400V

kW 6 / 9

Cooling capacity

kW

Cooler

at outlet temperature

°C

at cooling water temperature

°C

Pump capacity/Type

Flow rate max.

l/min

Power consumption

kW

Pressure max.

bar

Control system

  RT70

Measuring mode (standard)

  Pt100

Operating voltage

V/Hz 380-480 V, 50/60 Hz

Connections

 

Outlet/Inlet

  G1/2″

Cooling water mains

  G1/2″

Degree of protection

  IP40

Dimensions W/H/D

mm 202/560/661

Weight

kg 44

Color

RAL 9006/7016

Ambient temperature

 

max.

°C 40

Noise level

db (A) < 70

REGLOPLAS 90smart Betriebsanleitung

  1. Anleitungen
  2. Marken
  3. REGLOPLAS Anleitungen
  4. Thermostate
  5. 90smart
  6. Betriebsanleitung

  • Inhalt

  • Inhaltsverzeichnis

  • Fehlerbehebung

  • Lesezeichen

Quicklinks

90smart

Betriebsanleitung

Instructions de service

Operating Instructions

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Verwandte Anleitungen für REGLOPLAS 90smart

Inhaltszusammenfassung für REGLOPLAS 90smart

  • Seite 1
    90smart Betriebsanleitung Instructions de service Operating Instructions…
  • Seite 3
    Betriebsanleitung Seiten 2–10 Instructions de service Pages 11–19 Operating Instructions Pages 20–30 Deutsch Français English Service Seiten/Pages 31–33 Änderungen vorbehalten Sous réserve de modifications Subject to change without notice BA 90smart 0705/dfe…
  • Seite 4: Inhaltsverzeichnis

    Das Temperiergerät dient ausschliesslich zum Heizen oder Kühlen von Spritzgiess- und Druckgiessformen, Extrudern, Kalandern, Mischern und weiteren Verbrauchern in nicht explosionsgefährdeten Bereichen. Andere Anwendungen müssen zuerst mit Regloplas oder deren Vertreter abgestimmt werden. Der Hersteller haftet nicht bei unsachgemässer Verwendung.

  • Seite 5: Kontrollen Am Verbraucher

    Gesamthärte 4–18 °d ph-Wert 7–9 KKG* Leitwert max. 1000 µS/cm *KKG = Kalk-Kohlensäure-Gleichgewicht Die Beigabe des Korrosionsschutzes RK93 ist dringend zu empfehlen (siehe Broschüre «Regloplas-Temperierge- räte», Datenblatt «RK93»). 2.4 Verbindungsleitungen Siehe auch «Richtlinien für das Anschliessen von Schläuchen», Seite 29.

  • Seite 6: Einschalten

    Weitere mögliche Anzeigen siehe Abschnitt 2.8 und Programmieranleitung RT60. Gewünschten Sollwert mit den Tasten einstellen. Für die Einstellung weiterer Einstellwerte siehe se- parate Programmieranleitung RT60. Temperierkreislauf auf Dichtigkeit prüfen. Entlüftungsventil am Verbraucher erst schliessen, wenn aus diesem regelmässig Wasser fliesst. BA 90smart 0705/dfe…

  • Seite 7: Betriebsarten

    Der Sollwert kann mit eingeschaltet. den Tasten abgerufen Beispiel: Istwert 148.8 °C, werden. Sollwert 150.0 °C. Anzeige bei Schnittstellen- betrieb. Im unteren Anzeigefeld wird die Adresse des Gerätes angezeigt. Beispiel: A.13. Der Sollwert kann mit den Tasten abgerufen werden. BA 90smart 0705/dfe…

  • Seite 8: Störungen

    Pumpe auf Korrosion überprüfen. Motor kontrollieren. Minimaler Pumpenstrom kleiner als 0,2 A. Phase Netzzuleitung ausgefallen. Motor läuft nur an zwei Phasen. Netzzuleitung, Vorsicherung und Motor kontrollieren. Phase am Netzeingang fehlt. Erscheint nach Betätigung der Taste «ON/OFF» (Einschalten). Netzzuleitung, Vorsicherung kontrollieren. BA 90smart 0705/dfe…

  • Seite 9
    Service fällig (blinkt nicht). Werkseinstellung 2000 h. Die Anzeige verschwindet, wenn das Gerät mit der Taste «ON/OFF» eingeschaltet wird, erscheint aber wieder, sobald das Gerät ausgeschal- tet wird. Siehe Abschnitt 4.1. Eingabe eines falschen Codes. Richtigen Code eingeben (siehe Programmieranleitung RT60, Abschnitt 7.14). BA 90smart 0705/dfe…
  • Seite 10: Störungen Am Gerät

    4.1 Periodische Kontrollen und Servicearbeiten Um Ihnen die Servicearbeiten zu erleichtern, ist das Regelsystem RT60 mit einer Serviceintervall-Anzeige ausge- rüstet. Wir empfehlen Ihnen, das entsprechende Serviceintervall einzugeben (z.B. 2000 Stunden). Programmie- rung siehe Programmieranleitung RT60, Anzeige SerU. duE. BA 90smart 0705/dfe…

  • Seite 11: Jährliche Kontrollen/Servicearbeiten

    9 Pumpe auf Korrosion kontrollieren und allenfalls ersetzen. 10 Wir empfehlen, auch den Verbraucher bei jeder Gerätereinigung auf Verunreinigungen zu kontrollieren und die Reinigung ebenfalls mit dem Entkalkungsgerät REG vorzunehmen. Rost und Kalkablagerungen führen zu einer starken Verschlechterung des Wärmeaus- Abb. 6: Niveauschalter BA 90smart 0705/dfe…

  • Seite 12: Reparaturen

    Hinweise auf der Verpackung beachten. 7. Sonderausrüstung 7.1 Durchflussmessung Taste drücken: die Anzeige Actu. erscheint. Dieselbe Taste nochmals drücken: die Anzeige FL.C. mit der gemessenen Durchflussmenge in l/min oder GPM erscheint. Zurück in die Betriebsebene durch nochmaliges Drücken derselben Taste. BA 90smart 0705/dfe…

  • Seite 13: Généralités

    Le régulateur de température sert uniquement à chauffer ou refroidir les moules d’injection ou de coulée sous pression, les extrudeuses, les calandres, les mélangeurs et autres consommateurs dans des zones non explosi- ves. Pour toute autre application, Regloplas ou sa représentation doit donner son accord préalable. Le fabricant ne peut être tenu responsable d’une utilisation incorrecte.

  • Seite 14: Branchements Électriques

    Le détartrage peut se faire au moyen de l’appareil de détartrage REG (voir brochure «Régulateurs de tempé- rature Regloplas», Fiche technique «REG»). 2.3 Qualité de l’eau Pour éviter des dommages dans le refroidisseur du régulateur de température et dans le consommateur raccor- dé, l’eau utilisée doit répondre aux exigences suivantes:…

  • Seite 15: Mise En Marche

    «S1» de la sonde interne S1. Autres affichages possibles, voir paragraphe 2.8 et Instructions de programmation RT60. Ajuster la consigne à l’aide des touches . Pour le réglage d’autres paramètres, se référer aux instructions de programmation RT60. BA 90smart 0705/dfe…

  • Seite 16: Modes D’utilisation

    «ON». appeler la consigne, utiliser les Exemple: valeur réelle touches 148.8 °C, consigne 150.0 °C. Affichage en service interface. L’adresse de l’appareil apparaît dans le champ d’affichage inférieur. Exemple: A.13. Pour appeler la consigne, utiliser les touches BA 90smart 0705/dfe…

  • Seite 17: Perturbations

    Contrôler les conducteurs du réseau et le fusible préliminaire. Tension de réseau inférieure à 340 V. Contrôler le conducteur du réseau. L’ordre des phases à l’entrée du réseau est incorrect. Apparaît après avoir actionné la touche «ON/OFF». Intervertir les deux phases à l’entrée du réseau. BA 90smart 0705/dfe…

  • Seite 18
    Circulation d’eau insuffisante dans le refroidisseur. Causes possibles: ne refroidit – L’électro-vanne du refroidissement (Fig. 4, pos. 3) est défectueuse ou encrassée. – Le filtre est encrassé. – Le refroidisseur est entartré. → Nettoyer avec l’appareil de détartrage ou changer. BA 90smart 0705/dfe…
  • Seite 19: Entretien

    4.3 Contrôles et travaux d’entretien mensuels Contrôler l’ouverture d’admission d’air du refroidissement du moteur de la pompe qui doit être libre d’accès. Nettoyer à l’air comprimé de l’intérieur vers l’extérieur. Nettoyer le filtre. BA 90smart 0705/dfe…

  • Seite 20: Réparations

    Attention: libérer auparavant tous les connecteurs. Démonter le filtre. Séparer le châssis du bas à l’aide des 4 vis et le faire passer au-dessus des raccords hydrauliques pour libé- rer le réservoir. Démonter la pompe et le chauffage. BA 90smart 0705/dfe…

  • Seite 21: Transport

    Appuyer sur la touche : Actu. apparaît. Appuyer encore une fois sur cette même touche: FL.C. et le débit en l/min on GPM apparaît. Appuyer encore une fois sur cette touche pour revenir au niveau de service. BA 90smart 0705/dfe…

  • Seite 22: General

    The temperature control unit is intended exclusively for heating and cooling injection moulds, diecasting dies, extruders, calenders, mixers and other consumers in areas not subject to explosion. Other applications must be approved in advance by Regloplas or its representatives. The manufacturer bears no responsibility for unintended use.

  • Seite 23: Water Quality

    Remove rust, scaling and oil residue, as these strongly restrict heat transfer between the consumer and the heat transfer fluid and increase the pressure drop in the consumer. Regloplas’s de-scaling agent, REG, can be used to descale (see “Regloplas Temperature Control Units” brochure, “REG” data sheet).

  • Seite 24
    Enter the desired set-point value using the keys. To set other values, please refer to the RT60 Programming Instructions. Check the temperature control circuit for leakage. Once water flows out of it regularly, close the consumer vent valve. BA 90smart 0705/dfe…
  • Seite 25: Operating Modes

    E.g.: Actual value 148.8 °C, Set- keys. point value 150.0 °C. Display during interface oper- ation. The unit’s address is shown in the lower display field. E.g.: A.13. The set point can be retrieved using the keys. BA 90smart 0705/dfe…

  • Seite 26: Troubleshooting

    Minimum pump current less than 0.2 A. Mains input phase failed. Motor running only on two phases. Check incoming mains cable, back-up fuse and motor. Missing phase at mains connection. Appears after switching unit on. Check incoming mains cable and back-up fuse. BA 90smart 0705/dfe…

  • Seite 27
    Maintenance due. (Does not blink.) Factory setting 2000 h. Message disappears when the unit is switched on via the “ON/OFF” key, but reappears as soon as the unit is switched off again. See 4.1. Incorrect code entered. Enter correct code (see Programming Instructions RT60, section 7.14). BA 90smart 0705/dfe…
  • Seite 28: Switching The Unit Off

    4.1 Periodic checks and maintenance To simplify maintenance procedures, the RT60 control system is equipped with a service-interval display. We recommend entering the appropriate service interval (e.g. 2000 hours). For programming, see RT60 Programming Instructions, messages SerU. and duE. BA 90smart 0705/dfe…

  • Seite 29
    10 We also recommend checking the consumer for lime deposits every time the unit is cleaned as well as cleaning it with the aid of the descaling unit REG. As previously mentioned, rust and lime deposits drastically reduce the exchange of heat between the consumer and circulating fluid. Lime deposits also increase the BA 90smart 0705/dfe…
  • Seite 30: Repairs

    Follow any instructions on the packing material. 7. Optional equipment 7.1 Flow rate measurement Press key: Actu. appears. Press key again: FL.C. and the flow rate in l/min or GPM appear. To return to the operating level, press the same key again. BA 90smart 0705/dfe…

  • Seite 31: Richtlinien Für Das Anschliessen Von Schläuchen

    • Schlauch mit einem zweiten Schraubenschlüssel festhal- • Une torsion peut se produire au montage. ten. • Torsion can be caused during installation. • Immobiliser le flexible avec une deuxième clé. • Hold the hose with a second spanner. BA 90smart 0705/dfe…

  • Seite 32: Technische Daten

    Weight Farbe Couleur RAL9006/7016 Colour Bemerkungen/Remarques/Notes Motor für 60Hz/Moteur pour 60Hz/Motor for 60Hz TP20 TP20V Kühlleistung/Capacité de refroidissement Pumpenleistung/Capacité de pompe Cooling capacity Pump capacitiy Kühlwassertemperatur/Température d’eau de refroidissement Cooling water temperature 15 °C, Durchfluss/Débit/Flow rate 20l/min BA 90smart 0705/dfe…

  • Seite 33: Service

    Service Ersatzteile / Pièces de rechange / Spare parts F1-4 BA 90smart 0705/dfe…

  • Seite 34
    440-480V 143-100038 Sicherung T 1.6 A L Fusible T 1.6 A L Fuse T 1.6 A L 143-100010 Sicherheitsthermostat Thermostat de sécurité Safety thermostat 150-100002 Motor (siehe Pos. 35) Moteur (voir pos. 35) Motor (see item 35) BA 90smart 0705/dfe…
  • Seite 35
    Viton O-ring Set mit 3 Spulen 24V DC; Kit avec 3 bobines 24V DC; Assembly with 3 coils 24 VDC: Y2 7W und Y6+Y13 3W Y2 7W et Y6+Y13 3W Y2 7W and Y6+Y13 3W 350-100023 Y13c BA 90smart 0705/dfe…
  • Seite 36
    Prinzip/Principe/Principle BA 90smart 0705/dfe…
  • Seite 37
    BA 90smart 0705/dfe…
  • Seite 38: Ce-Konformitätserklärung

    Regloplas, aux exigences fondamentales et spécifiques de sécurité et de santé requises par la directive CEE.

  • Seite 40
    Regloplas Flurhofstrasse 158 CH-9006 St.Gallen Telefon +41-71-282 58 00 Fax +41-71-282 58 40 E-mail info@regloplas.com Internet www.regloplas.com BA 90smart 0705/dfe…

Table of Contents for REGLOPLAS 90smart:

  • V 11/2014 22  Operating Instructions Temperature Control Unit 90smart/150smart

  • V 11/2014 30  Maintenance Temperature Control Unit 90smart/150smart 30 56h Y6 58 38 T5 F5 V21 69a M10 69 41 Y13 Y2 S3/B1

  • V 11/2014 12  Operating Instructions Temperature Control Unit 90smart/150smart Pt100 Malfunction This indication means that the internal temperature sensor Pt100 is de- fective. In this case, the float switch has to be replaced. RT70 Control System RT700 Control System — front panel Buttons Setting the set-point value Scrolling through pages Setting the additional display Setting the parameters Selection of the device functions (toggling SP1/SP2, drainage by suction, lea

  • V 11/2014 28  Maintenance Temperature Control Unit 90smart/150smart Graph (Cooling capacity 90smart) 1 — Cooling curve 90smart (1K) 2 — Cooling curve 90smart (2K) Cooling capacity (P) as a function of out- let temperature ( ) Cooling water temperature 20 °C Flow rate 20 l/min Graph (Cooling capacity 150smart) 1 — Cooling curve 150smart (Oil) Cooling capacity (P) as a function of out- let temperature ( ) Cooling water temperature 20 °C Flow rate 10 l/min

  • V 11/2014 Temperature Control Unit 90smart/150smart Operating Instructions  13 Status LEDs Normal mode Warning Alarm Device Functions Set-point value toggling SP1/SP2 Draining (suction or blowing out) Leak-stop mode Symbols Interface operation Level of the heat transfer medium (filled quantity) LOW Level of the heat transfer medium (filled quantity) OK Heating Ramp program activated Timer activated Cooling Feed pump

  • V 11/2014 Temperature Control Unit 90smart/150smart Maintenance  29 Components/Spare parts 90smart P1 V21 V21a 9 30 63 66 Q1 67 73 72 70 68 75 M10 35 E21 54 9 41 60 46 38 75

  • V 11/2014 Temperature Control Unit 90smart/150smart Operating Instructions  15 The leak stop operation is only possible if water is used as the heat trans- fer medium and the set-point value is in the vicinity of the value run-on temperature (0-80 °C). Pressurised water units do not have any leak-stop operation. When oil is used as a heat transfer medium, the set-point value must be within the range 0-250 °C. The hea

  • V 11/2014 Temperature Control Unit 90smart/150smart Operating Instructions  19 procedures must be carried out at correspondingly shorter intervals. De- fective parts must be repaired or replaced immediately.  Temperature control unit inspections and maintenance proce- dures must be carried out by an expert  Maintenance procedures involving electrical equipment may only be carri

  • V 11/2014 Temperature Control Unit 90smart/150smart Operating Instructions  5 Operating Instructions General Introduction These Operating Instructions contain a detailed description of the Tem- perature Control Unit 90smart/150smart as well as important information for safe operation and optimal maintenance. The Operating Instructions must be kept near the temperature control unit and must always be accessible to operating and maintenance per- sonnel. Operating Range The operating range and heat transfe

  • V 11/2014 4  General Safety Information Temperature Control Unit 90smart/150smart guisher. The appropriate fire extinguisher must be provided by the opera- tor, taking into account the equipment located in the room and the man- datory safety regulations. The temperature control unit may only be operated when all safety sys- tems are completely installed and intact. The temperature control unit must be protected against sprays and clean- ing ag

  • V 11/2014 2  General Safety Information Temperature Control Unit 90smart/150smart Range of Application This general safety information is generally valid for all temperature con- trollers and control systems from Regloplas. Intended Use The Regloplas temperature control unit is built according to the current state of the art and the generally accepted principles of safety engineer- ing. The temperature control unit is intended solely for normal use in the heating a

  • V 11/2014 10  Operating Instructions Temperature Control Unit 90smart/150smart NOTE Important — When switching between the operating modes Pressure and Leak stop mode, the temperature control unit must be switched off at the I/O switch! Displays Display Remark OUT 1 The heating is switched on when the LED is on ALM The cooler is switched on when the LED is on Level The light is on if there is insufficient heat carrier Motor The light is on if the thermal relay has been triggered Setting the set-point value 

  • V 11/2014 36  Maintenance Temperature Control Unit 90smart/150smart Dimension sheet 150smart Item Designation Item Designation 1 RT70 Control System 5 Inlet 2 Main switch 6 Cooling water IN 3 — 7 Cooling water OUT 4 Outlet

  • V 11/2014 Temperature Control Unit 90smart/150smart Maintenance  35 Dimension sheet 90smart Item Designation Item Designation 1 RT70 Control System 5 Inlet 2 Main switch 6 Cooling water IN 3 — 7 Cooling water OUT 4 Outlet

  • V 11/2014 Temperature Control Unit 90smart/150smart General Safety Information  1 General Safety Information Safety Symbols DANGER Denotes imminent danger. Failure to heed the information can result in death or grave personal injury (dis- ability)! WARNING Denotes a dangerous situation. Failure to heed the information can result in death or grave personal injury (dis- ability)! CAUTION Denotes a potentially dangerous situation. Failure to heed the information can result in property damage as well

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