Siat maillis onewrap инструкция на русском

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  Semi-automatic pallet wrapper ProWrap Operation and maintenance manual Translation of the “ORIGINAL INSTRUCTIONS” SBC0035151 Code ed. 05-2018 — rev. 1…
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  No part of this publication may be reproduced without the written consent of the Manufacturer. Pursuing a policy of continuous improvement, the Manufacturer reserves the right to change this document without notice, provided that such changes do not create risks to safety.

• Page 3: Table Of Contents

  Summary Safety information Purpose of the manual ………………….3 Glossary of the terms ………………….3 Attached documentation ………………….4 General safety warnings ………………….5 Safety Warnings for Handling and Installation ……………. 5 Safety Warnings for Operation and Use……………… 6 Safety Manager Obligations ………………..7 Safety Warnings on Misuse…………………

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  Tension adjustment of film ………………..49 Cleaning and replacement of brake disc …………….50 Replacing the outer surface of roller ……………… 51 Reel holding carriage (FM) Reel holding carriage (FM) ………………..52 Main components ………………….52 Film Coil Feeding ………………….. 53 Cleaning and replacement of brake disc …………….

• Page 5: Safety Information

  Safety information Purpose of the manual – The purpose of the manual is to inform and train operators so that they can inter- act with the machine in SAFE CONDITIONS. – Its aim is also to prevent risks, to reduce the social costs resulting from accidents and damage to the health of people, property and to the environment.

• Page 6: Attached Documentation

  Safety information – Operating Stop: state that does not cut off power supply to the actuators, but ensures control system monitoring in safe conditions. – Size change: a set of interventions to be carried out before beginning to work with specifications different with respect to the ones previously in use. –…

• Page 7: General Safety Warnings

  Safety information General safety warnings – The machine has been designed and built with all the precautionary measures aimed at minimising the possible risks over its expected life cycle. – Tampering with and bypassing the safety devices may lead to severe risks for the Operators.

• Page 8: Safety Warnings For Operation And Use

  Safety information – The packs being shipped must be properly fastened to the means of transport in order to ensure safe conditions during transfer and the integrity of their contents. – During some handling phases, the support of one or more operators may be re- quired;…

• Page 9: Safety Manager Obligations

  Safety information – Ensure the area around the machine, especially the control post, is ALWAYS unobstructed and in good condition to minimize the risks for the Operator. – According to the type of operation to carry out, wear the Personal Protective Equipment listed in the “Instructions for use”…

• Page 10: Safety Warnings On Residual Risks

  Safety information – DO NOT replace the components with non-genuine spare parts or other compo- nents with different design and manufacturing specifications. – DO NOT dump in the environment any materials, polluting liquids and mainte- nance waste generated during the operations. Dispose of them according to the regulations in force.

• Page 11: Safety Warnings For The Electrical Equipment

  Safety information – The use of similar but not genuine spare parts can lead to non-compliant repairs, impaired performance and economic damage. – Use the lubricants (oils and greases) recommended by the Manufacturer or lubri- cants of equivalent chemical and physical characteristics. –…

• Page 12: Safety Warnings For The Environmental Impact

  Safety information Safety warnings for the environmental impact Each organization is responsible for implementing procedures aimed at iden- tifying, evaluating and controlling the environmental impact of its own activi- ties (products, services, etc.). – Procedures for identifying significant environmental impact must take account of the factors listed.

• Page 13: Safety And Information Symbols

  Safety information Safety and information symbols – The information signals may be of different shapes and colours, to indicate dan- gers, obligations, prohibitions and indications. – The illustrations show the shapes of the signals that can be applied, with the function indicated –…

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  Safety information English language Operation and maintenance manual…

• Page 15: Technical Specifications

  Technical Specifications general description of the machine The semi-automatic wrapper series “ProWrap” is designed to secure products loaded on pallets using stretch film. – To wrap loads, commercially available reels of stretch film are used. – The products to be wrapped must be contained in packages (cases, containers for liquids, etc.) having a regular shape or in any case, such as to allow for stable palletising.

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  Technical Specifications – On request, the machine may be equipped with accessories, either when it is ordered or later. See “Optional Accessories” for further details. – The machine must be used by one single operator ONLY, who must be trained and capable of performing the work and be in suitable conditions.

• Page 17: Description Of The Main Components

  Technical Specifications Description of the main components The image shows the main components and the list reports their description and function. A) Rotating platform: area on which are loaded the products to be wrapped. – The rotating platform is driven by a gear-motor with a chain drive. B) Column: it is used for vertical movement of reel holding carriage D.

• Page 18: Manufacturer And Machine Identification

  Technical Specifications Manufacturer and machine identification The identification plate (pictured) is affixed directly to the machine. – In addition to the references for identification provided by the Manufacturer, they also list all the essential information for a safe operation. A) Manufacturer identification B) Space reserved for CE compli- ance marking C) Machine model…

• Page 19: Cycle

  Technical Specifications Cycle The figure shows the operating cycle and indicates the main operating areas. Ê Stage – Correctly load the new product to be wrapped in the middle of rotating platform. – Tie the trailing end of the film to the base of the product to be wrapped. Ë…

• Page 20: Types Of Wrapping

  Technical Specifications Types of wrapping The wrapping can be made in manual or automatic mode. – With the manual mode, platform rotates at a reduced speed, while reel holding carriage is activated by a non-release control. This mode allows for the wrapping to be made on an occasional basis, according to the specifications of the load to be wrapped (See “Control system.”).

• Page 21: Residual Risks

  Technical Specifications Residual risks Residual risks are defined as: “Any risk that remains notwithstanding the safety solutions adopted and integrated during the design phase”. – Each residual risk is signalled with a special sign. Some of them are applied close to the areas where the risk is present, others are placed in an easily visible posi- tion.

• Page 22: Incorrect Uses That Are Reasonably Expected

  Technical Specifications Incorrect uses that are reasonably expected Improper use: reasonably foreseeable use different from what is specified in the use manual, that may be caused by human behaviour. – ONLY trained, documented and authorized Operators are allowed to use the ma- chine.

• Page 23: Description Of The Safety Devices

  Technical Specifications Description of the safety devices The machine is equipped with safety devices that reduce the risks during the man-machine interaction. A) Isolator switch: safety control to disconnect electric power supply. B) Emergency stop button: safety control that, in case of an imminent risk, stops all parts whose function might constitute a risk.

• Page 24: Technical Data Of Machine

  Technical Specifications Technical data of machine Dimensions and weights (Standard version) ▀ ProWrap Weight of the Size of the load to be Diameter of the Dimensions of the Max weight of the load to be wrapped AxBxC (mm) platform (mm) machine LxWxH (mm) machine (kg) Model…

• Page 25: Dimensions And Weights (Version Hsd)

  Technical Specifications Dimensions and weights (version HSD) ▀ ProWrap Max weight of Maximum size of the load to Diameter of the Dimensions of the Max weight of the the load to be be wrapped AxBxC (mm) platform (mm) machine LxWxH (mm) machine (kg) Model wrapped (kg)

• Page 26: Specifications Of The Accessories Available On Request

  Technical Specifications Specifications of the accessories available on request ▀ Unit of Weight Capacity measurement Ramp 1000 Weighing unit 2000 Floating weighing unit 2000 Lifting frame 2000 Burying frame Technical data of reel Dimensions of film reel ▀ Unit of Value measurement Maximum external diameter D…

• Page 27: Description Of Outer Areas

  Technical Specifications Description of outer areas The figure shows different areas to be considered in the planning of the instal- lation area. A) Operator control and stand- ing area B) Refill area for reel C) Loading/unloading area for the products to be wrapped D) Perimeter area Operation and maintenance manual English language…

• Page 28: Safety And Information Symbols

  Technical Specifications Safety and information symbols The figure shows the applied signals and the list includes the description of the shown resid- ual risk. A) Electrical shock or electrocu- tion hazard: hazard signal that warns the operator from ac- cessing the areas under volt- age in order to avoid risks.

• Page 29: Maintenance

  Maintenance Recommendations for maintenance interventions – The recommendations represent a summary of those shown in the SAFETY WARNINGS section. – The personnel authorized to carry out the ordinary maintenance must have qual- ified expertise and specific skills in the field of intervention. –…

• Page 30: Scheduled Maintenance Intervals

  Maintenance Scheduled maintenance intervals Always keep the machine in optimum operating condition and carry out the routine maintenance according to the intervals and procedures specified by the Manufacturer. – In case of prolonged inactivity, carry out some maintenance operations in order to preserve functionality and prevent further damages.

• Page 31: Diagram Of The Points Of Lubrication

  Maintenance Every 5000 work hours (max 12 months) Component Operation required Procedures to implement Vertical movement wheels of the reel — Check this component for wear. Checking holding carriage — Replace the component, if it is worn out — Check this component for wear. Rotation wheels of rotating platform Checking — Replace the component, if it is worn out…

• Page 32: Problems, Causes, Remedies

  Maintenance Problems, causes, remedies The table shows the list of faults that can occur during the standard operation and it highlights possible remedies. Table: Operation failures Problem Cause Remedy — Identify the causes that have caused With isolator switch G on ON, pilot the stop.

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  Maintenance Problem Cause Remedy — Remove any residues. Presence of residues or dust on the Use brushed with soft plastic bristles. reel holding carriage sliding guides The machine stops with the reel Press key D. holding carriage not correctly There is an obstacle under the reel — Remove the obstacle.

• Page 34: Alarm Message Table

  Maintenance Alarm message table Type of failure Remedy Machine alarms Sensor does not detect the rotation of — Check the connections and/or the position of sensor. platform. — Press control F to silence the alarm. (Lower and upper) sensors do not detect the — Check the connections and/or the position of sensors.

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  Maintenance Type of failure Remedy Reel holder carriage inverter alarms The inverter parameters are not properly set — Contact the Manufacturer’s Technical Assistance Service. The activation of the inverter electric power is — Contact the Manufacturer’s Technical Assistance Service. not correctly enabled. The electric motor is damaged due to a short — Contact the Manufacturer’s Technical Assistance Service.

• Page 36: Cleaning And Replacement Of The Air Filter

  Maintenance Cleaning and replacement of the air filter The operation must be carried out by the maintenance technician or by per- sonnel with suitable competences, skills and knowledge. Make sure to fulfil the required requirements in order to work under safe con- ditions.

• Page 37: Adjustment Of Chain Controlling The Rotation Of Platform

  Maintenance Adjustment of chain controlling the rotation of platform The operation must be carried out by the maintenance technician or by per- sonnel with suitable competences, skills and knowledge. Make sure to fulfil the required requirements in order to work under safe con- ditions.

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  Maintenance 4° 10. Bring the column to a horizontal position. – Insert the shim E under the column to keep it horizontal. 5° 11. Slightly loosen the nuts F. 12. Adjust the tension of chain G by means of the adjusting system Important Do not overtighten so as not to cause any malfunctioning.

• Page 39: Sensitivity Adjustment For The Product To Be Wrapped Detection Photocell

  Maintenance Sensitivity adjustment for the product to be wrapped detection photocell The operation must be carried out by the maintenance technician or by per- sonnel with suitable competences, skills and knowledge. Make sure to fulfil the required requirements in order to work under safe con- ditions.

• Page 40: Replacing The Rotating Platform Wheels (Standard Version)

  Maintenance Replacing the rotating platform wheels (standard version) The operation must be carried out by the maintenance technician or by per- sonnel with suitable competences, skills and knowledge. Make sure to fulfil the required requirements in order to work under safe con- ditions.

• Page 41: Replacing The Rotating Platform Wheels (Version Hsd)

  Maintenance Replacing the rotating platform wheels (version HSD) The operation must be carried out by the maintenance technician or by per- sonnel with suitable competences, skills and knowledge. Make sure to fulfil the required requirements in order to work under safe con- ditions.

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  Maintenance 11. Slightly lift the platform , re- move the supports and reposi- tion it on the base. – During repositioning, careful that the pin of the platform properly engages in bearing E. 12. Remove the lifting device. 13. Remove the eyebolts 14.

• Page 43: Replacing The Lifting Belt Of The Carriage

  Maintenance Replacing the lifting belt of the carriage The operation must be carried out by the maintenance technician or by per- sonnel with suitable competences, skills and knowledge. Make sure to fulfil the required requirements in order to work under safe con- ditions.

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  Maintenance 5° 11. Remove the fastening ele- ments and remove the compo- nent K. 12. Disconnect all connectors from their sensors. 13. Slip out pin F. 6° 14. Partially remove the reel holder carriage to reach the fastening elements. 7° 15.
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  Maintenance 9° 22. Install the component K and lock it in place with the fasten- ing elements. 23. Connect the connectors to their sensors. 24. Keep the belt taut and move the reel holder carriage to match the base of the column. 10°…

• Page 46: Pressing Roller

  Pressing roller Description of the main components of the Pressing Roller The Pressing Roller keeps the product stabilised during wrapping. A) Pressing roller disc: it rests on the product to keep it stable. B) Pneumatic actuator: it is used to vertically move the pressing roller disc.

• Page 47: Disassembly And Re-Assembly Of The Pressing Roller

  Pressing roller Disassembly and re-assembly of the Pressing Roller The operation must be carried out by the maintenance technician or by per- sonnel with suitable competences, skills and knowledge. Make sure to fulfil the required requirements in order to work under safe con- ditions.

• Page 48: Re-Assembly Of The Pressing Roller

  Pressing roller Re-assembly ▀ Pressing Roller 1. Fit the component L and se- cure it with the screws H. 2. Introduce tighten screws G. 3. Re-install the front panel F and fasten it with the screws E. 4. Re-connect the electric and pneumatic connections.

• Page 49: Reel Holding Carriage (M)

  Reel holding carriage (M) Reel holding carriage (M) Main components ▀ A) Structure: it is equipped with wheels for vertical shifting of carriage on column. – In the structure a fall arrest sys- tem is installed, which stops the carriage in case of lifting belt failure.

• Page 50: Film Coil Feeding

  Reel holding carriage (M) Film Coil Feeding ▀ 1. Lower the reel holding carriage until its endstroke. 2. Lift the lever F to its vertical po- sition. 3. Remove the cardboard core of the reel. 4. Insert the new reel. Check whether the wrapping film same…

• Page 51: Tension Adjustment Of Film

  Reel holding carriage (M) Tension adjustment of film ▀ – The operation is necessary to adjust the film tension on the load to be wrapped. 1. Lower the reel holding carriage until its endstroke. 2. Lift the lever F to its vertical po- sition.

• Page 52: Cleaning And Replacement Of Brake Disc

  Reel holding carriage (M) Cleaning and replacement of brake disc ▀ – The operation must be carried out by the maintenance technician or by personnel with suitable competences, skills and knowledge. – Make sure to fulfil the required requirements in order to work under safe conditions.

• Page 53: Replacing The Outer Surface Of Roller

  Reel holding carriage (M) Replacing the outer surface of roller ▀ – The operation must be carried out by the maintenance technician or by personnel with suitable competences, skills and knowledge. – Make sure to fulfil the required requirements in order to work under safe conditions.

• Page 54: Reel Holding Carriage (Fm)

  Reel holding carriage (FM) Reel holding carriage (FM) Main components ▀ A) Structure: it is equipped with wheels for vertical shifting of carriage on column. – In the structure a fall arrest sys- tem is installed, which stops the carriage in case of lifting belt failure.

• Page 55: Film Coil Feeding

  Reel holding carriage (FM) Film Coil Feeding ▀ 1. Lower the reel holding carriage until its endstroke. 2. Remove the cardboard core of the reel. 3. Insert the new reel. Check whether the wrapping film same chemi- cal-physical properties as that installed in the reel holder car- riage.

• Page 56: Cleaning And Replacement Of Brake Disc

  Reel holding carriage (FM) Cleaning and replacement of brake disc ▀ – The operation must be carried out by the maintenance technician or by personnel with suitable competences, skills and knowledge. – Make sure to fulfil the required requirements in order to work under safe conditions.

• Page 57: Adjustment Of Brake

  Reel holding carriage (FM) Adjustment of brake ▀ – The operation must be carried out by the maintenance technician or by personnel with suitable competences, skills and knowledge. – Make sure to fulfil the required requirements in order to work under safe conditions.

• Page 58: Replacing The Outer Surface Of Roller

  Reel holding carriage (FM) Replacing the outer surface of roller ▀ – The operation must be carried out by the maintenance technician or by personnel with suitable competences, skills and knowledge. – Make sure to fulfil the required requirements in order to work under safe conditions.

• Page 59: Reel Holding Carriage (Pw)

  Reel holding carriage (PW) Reel holding carriage (PW) Main components ▀ A) Structure: it is equipped with wheels for vertical shifting of carriage on column. – In the structure a fall arrest sys- tem is installed, which stops the carriage in case of lifting belt failure.

• Page 60: Film Coil Feeding

  Reel holding carriage (PW) Film Coil Feeding ▀ 1. Lower the reel holding carriage until its endstroke. 2. Open the cover A. 3. Remove the cardboard core of the reel. 4. Insert the new reel. Check whether the wrapping film same chemi- cal-physical properties as that…

• Page 61: Adjustment Of Drive Chain Tensioning

  Reel holding carriage (PW) Adjustment of drive chain tensioning ▀ – The operation must be carried out by the maintenance technician or by personnel with suitable competences, skills and knowledge. Make sure to fulfil the required requirements in order to work under safe conditions.

• Page 62: Pre-Stretch Percentage Variation (Film Pre-Stretch Kit )

  Reel holding carriage (PW) Pre-stretch percentage variation (film pre-stretch kit ) ▀ – This service should be carried out with the reel holding carriage lowered and the machine safely at a stop. 1. Mark the intervention area and prevent access to the devices that, if activated, may cause unexpected hazards and jeop- ardize the safety level.

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  Reel holding carriage (PW) 4° 8. Re-install the belt D on the pul- leys. 9. Manually adjust the tightener C to regulate the tension of belt D and,at the same time, tighten the screw B. Important Do not overtighten so as not to cause any malfunctioning.

• Page 64: Disassembly And Re-Assembly Of The Reel Holding Carriage

  Reel holding carriage (PW) Disassembly and re-assembly of the reel holding carriage ▀ – The operation must be carried out by the maintenance technician or by personnel with suitable competences, skills and knowledge. Make sure to fulfil the required requirements in order to work under safe conditions.

• Page 65: Control System

  Control system Recommendations on Operation and Use – Consult the user manual, in particular during the first use, and make sure that you fully understand its content. – Find out the position and function of the controls and simulate some operations (in particular start and stop) in order to acquire familiarity.

• Page 66: Control Description

  Control system Control description The illustration shows the main commands and their de- scription and function are listed. A) Operator interface: control system that programmes and displays the operating status of the labelling machine. – The operator interface has a touch-screen colour display with active matrix.

• Page 67: Description Of The Operator Interface

  – “Advanced” level password: only for the personnel authorised to supervise the production activity. – Level “Siat” password: only for the Technical Assistance Service or the person- nel authorised by the manufacturer. The activities to be performed by operators do not require any password.

• Page 68: Operator Interface Navigation Diagram (Standard)

  Control system Operator interface navigation diagram (standard) The figure shows the navigation logic diagram and the list includes the de- scription and the function of the screens. – Certain screens of the navigation logic diagram may develop in several displays. English language Operation and maintenance manual…

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  Control system Name Function description — Screen appears after loading the software and shows the keys to access the MAIN screen other functions. — Screen displays the list of programmed recipes. RECIPES screen The controls in screen are enabled only during the operation in “automatic mode.”…

• Page 70: Operator Interface Navigation Diagram (Advanced)

  Control system Operator interface navigation diagram (advanced) The figure shows the navigation logic diagram and the list includes the de- scription and the function of the screens. – Certain screens of the navigation logic diagram may develop in several displays. English language Operation and maintenance manual…

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  Control system Name Function description — Screen appears after loading the software and shows the keys to access the MAIN screen other functions. — Screen displays the parameters that are intended only for the personnel ADVANCED DASHBOARD authorised to supervise the production activity and to create or modify the screen recipes.

• Page 72: Description Of A Typical Screen

  Control system Description of a typical screen The figure shows an example of a “typical screen” and the areas in common with other screens are highlighted; the list includes the description of the rel- evant functions. – Carefully read the functions of the elements in common with all the screens in order to “navigate”…

• Page 73: Function Description Of The Displayed Icons

  Control system Function description of the displayed icons The figures show the displayed icons and the list includes the relevant func- tion. Programming icons (shaded gray background) ▀ – It programmes the thickness of the film (only for reel holding car- riage of type PW — DM).

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  Control system – It programmes the lifting level of the reel holding carriage , beyond the edge of the load to be wrapped. If you touch the image , the control will be displayed to programme the lifting time. – It programmes the lifting time of the reel holding carriage beyond the edge of the load to be wrapped.

• Page 75: Display Icons (Gray Background)

  Control system – It programmes the rotating speed of platform during the lowering of the reel holding carriage (Only with enabled double automatic wrapping). The value is expressed as a percentage compared with the pro- grammed operating speed. – It programmes the angular position of the rotating platform at the end of the lifting of the reel holding carriage.

• Page 76: Non-Release Hold Keys (Shaded Gray Background)

  Control system – Instant speed (lifting and lowering) of the reel holding carriage The value is expressed as a percentage compared with the pro- grammed operating speed. – Instant rotation speed of the platform The value is expressed as a percentage compared with the pro- grammed operating speed.

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  Control system – It enables the single automatic wrapping (lifting of the reel holding carriage) – It enables the double automatic wrapping (lifting and lowering of the reel holding carriage) – It enables and disables the working cycle with sheet feeder –…

• Page 78: Language Selection Mode

  Control system Language selection mode The figure shows the points of intervention and the description shows the procedures to be adopted. 1. Display the LANGUAGES screen (6) (See “Operator inter- face navigation diagram (standard)”). 2. Touch the icon that corresponds to the desired language. –…

• Page 79: How To Programme Or Edit The Parameters

  Control system How to programme or edit the parameters The figure shows the points of intervention and the description shows the procedures to be adopted. 1. Stop the machine 2. Display the desired screens (one at a time) where you need to programme or edit the values.

• Page 80: Modifying A Recipe

  Control system Modifying a recipe ▀ 1. Display the ADVANCED SETTINGS screen (8) (See “Operator interface navigation diagram (standard)”). 2. Press key E. – The display shows the PARAMETER screen (9). 3. Touch the area F. 4. Select the desired recipe from the drop-down menu.

• Page 81: How To Load A Recipe In The Plc

  Control system How to load a recipe in the PLC ▀ 1. Display the MAIN screen (1) (See “Operator in- terface navigation diagram (standard)”). 2. Press key K. 3. Touch the area A. – The display shows the RECIPES screen (2). 4.

• Page 82: How To Programme The Bands And The Wrapping Reinforcements

  Control system How to programme the bands and the wrapping reinforcements The figure shows the screens to programme the wrapping and the reinforce- ments. You can programme up to 6 different reinforcement and wrapping areas. English language Operation and maintenance manual…

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  Control system Name Function description PARAMETERS screen — Press the key to display the WRAPPING screen (9.1). — The screen displays the controls that are used to access the reference functions. The summary shows (in different colours) the quantity and the type of the 9.1 WRAPPING screen programmed wrapping and reinforcement bands.
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  Control system English language Operation and maintenance manual…
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  Control system Name Function description — The screen displays the fields that are used to programme the wrapping parameters. — Column A: ID of the wrapping area. — Column B: height of the corresponding wrapping area. — Column C: rotating speed of the platform within the corresponding wrapping area (The value is expressed as a percentage compared with the programmed operating speed).

• Page 86: How To Display The Wrapping Statistics

  Control system How to display the wrapping statistics The figure shows the screens with wrapping statistical data. English language Operation and maintenance manual…

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  Control system Name Function description ADVANCED DASHBOARD — Press the key to display the COUNTERS screen (11). screen — The screen displays the controls that are used to access the reference functions. The areas show some machine operation statistics. COUNTERS screen — Machine (partial and total) operating hours.

• Page 88: How To Display The Setup Parameters

  Control system How to display the Setup parameters The figure shows the screens to programme the operation of the machine. English language Operation and maintenance manual…

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  Control system The functions in the screens (12.1 — 12.2 — 12.3 — 12.4) are not described be- cause they are intended for the Customer Assistance Service of the Manufac- turer. Name Function description ADVANCED DASHBOARD Press the key to display the TOOLS screen (12). screen TOOLS screen — Screen displays the controls that are used to access the relevant functions.

• Page 90: Manual Wrapping

  Control system Manual wrapping The figure shows the points of intervention and the description shows the procedures to be adopted. 1. Check whether the wrapping film has the same chemi- cal-physical properties as that installed in the reel holder carriage. –…

• Page 91: Normal Stop

  Control system – Press and hold button L to move reel holder carriage to the low position. Upper reinforcing band with reel holder carriage descent (dou- ▀ ble wrapping) – Release button H when the reel holder carriage reaches the upper part of the product.

• Page 92: (Single Or Double) Automatic Wrapping

  Control system (Single or double) automatic wrapping The figure shows the points of intervention and the description shows the procedures to be adopted. 1. Check whether the wrapping film has the same chemi- cal-physical properties as that installed in the reel holder carriage.

• Page 93: Normal Stop

  Control system – Double mode: the wrapping stops automatically with the reel holder carriage at the starting point (lower side of the load). 10. Manually cut the film and cause it to adhere to the wrapped product. Important Keep the reel suitably refilled to prevent to avoid interrupting the wrapping due to absence of film.

• Page 94: (Single Or Double) Automatic Wrapping With Sheet Feeder

  Control system (Single or double) automatic wrapping with sheet feeder The figure shows the points of intervention and the description shows the procedures to be adopted. 1. Check whether the wrapping film has the same chemi- cal-physical properties as that installed in the reel holder carriage.

• Page 95: Normal Stop

  Control system Press button D to move reel holder carriage to the start of the cycle (lower part). – Double mode: the wrapping stops automatically with the reel holder carriage at the upper side of the load. – Insert the covering sheet. –…

• Page 96: Stop In Alarm Conditions And Restart

  Control system Stop in alarm conditions and restart The figure shows the points of intervention and the description shows the procedures to be adopted. – All moving devices will automatically stop in case of alarm conditions any time there is an irregular operation. –…

• Page 97: Emergency Stop And New Start-Up

  Control system Emergency stop and new start-up The figure shows the points of intervention and the description shows the procedures to be adopted. 1. In the presence of an imminent risk press emergency button – All moving devices immediately stop. –…

• Page 98: Use Of The Weighing Unit (Optional)

  Control system Use of the weighing unit (optional) Weighing shall be carried out ONLY with the system stopped, before starting or after completing the wrapping. The measured value is not valid for fiscal use. – The figure shows the points of intervention and the description shows the proce- dures to be adopted.

• Page 99: Calculation Of Film Pre-Stretch

  Control system Calculation of film pre-stretch The procedure is used to check if the programmed film pre-stretch corre- sponds to the real value. – The figure shows the points of intervention and the description shows the proce- dures to be adopted. 1.

• Page 100: Calculation Of Film Tensioning

  Control system 17. Apply the formula to find the film pre-stretch value. Specific weight of the film (g/m) — Weight per meter of the used film (g/m) = Pre-stretch Weight per meter of the used film (g/m) 18. Check that the film pre-stretch corresponds to the set value. Important If the values do not match, call the manufacturer’s Technical Assistance Ser- vice.

• Page 101: 1Disposal And Scrapping

  Disposal and scrapping Machine Disposal and Scrapping Machine dismantling ▀ – Disconnect the supplies form the energy sources (electrical, pneumatic, etc.) in order to prevent any restart. – Carefully drain the systems containing hazardous substances, according to the applicable regulations on safety at work and environmental protection. –…
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  Disposal and scrapping English language Operation and maintenance manual…

• Page 103: Analytical Index

  Analytical index – Manufacturer and machine identification, 16 – Adjustment of chain controlling the rotation of platform, – Operator interface navigation diagram (advanced), 68 – Alarm message table, 32 – Operator interface navigation diagram (standard), 66 – Attached documentation, 4 –…

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  – Sensitivity adjustment for the product to be wrapped detection photocell, 37 – (Single or double) automatic wrapping, 90 — Normal stop, 91 – (Single or double) automatic wrapping with sheet feeder, 92 — Normal stop, 93 – Stop in alarm conditions and restart, 94 –…

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  Semiautomatic Pallet Wrapping ROBOT BeeWrap Operation and maintenance manual Translation of the “ORIGINAL INSTRUCTIONS” SBC0032307 Code ed. 09-2017 — rev. 4 https://goo.gl/Xm1XrR…
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  No part of this publication may be reproduced without the written consent of the Manufacturer. Pursuing a policy of continuous improvement, the Manufacturer reserves the right to change this document without notice, provided that such changes do not create risks to safety.

• Page 3: Table Of Contents

  Summary Safety information Purpose of the manual ……………………3 Glossary of the terms ……………………4 Attached documentation ……………………5 General safety warnings ……………………5 Safety Warnings for Handling and Installation …………….. 6 Safety Warnings for Operation and Use………………. 7 Safety Manager Obligations ………………….7 Safety Warnings on Misuse………………….

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  Maintenance Recommendations for maintenance interventions …………….. 43 Scheduled maintenance intervals ………………..44 Daily check of the safety bumper ………………..45 Monthly check of the safety bumper ………………..46 Yearly check of the safety bumper ………………..48 Recommendations for accumulator batteries …………….. 49 Maintenance of accumulator batteries (GEL) ……………..

• Page 5: Safety Information

  Safety information Purpose of the manual – The purpose of the manual is to inform and train operators so that they can interact with the machine in SAFE CONDITIONS. – Its aim is also to prevent risks, to reduce the social costs resulting from accidents and damage to the health of people, property and to the environment.

• Page 6: Glossary Of The Terms

  Safety information Glossary of the terms The glossary includes some terms used when processing information, with their definition, in order to facilitate understanding. – Training: A process aiming at transferring the knowledge, skills and behaviours re- quired to work in an autonomous, correct and hazard-free manner. –…

• Page 7: Attached Documentation

  Safety information Attached documentation The SAFETY WARNINGS and the INSTALLATION MANUAL are supplied as hard- copy publications. – The USE AND MAINTENANCE MANUAL, operation diagrams and all other post-sale documents can be downloaded from the INTERNET. – The list shows the documentation supplied with the machine. –…

• Page 8: Safety Warnings For Handling And Installation

  Safety information Safety Warnings for Handling and Installation – The manufacturer has attached special attention to the packaging of the machine, to minimise the risks associated with the shipping, handling and transport phases. – The personnel authorised to handle the machine (loading and unloading) must have acknowledged technical skills and professional ability.

• Page 9: Safety Warnings For Operation And Use

  Safety information Safety Warnings for Operation and Use – The machine must be used by one single operator ONLY, who must be trained and capable of performing the work and be in suitable conditions. – Certain steps might request one or more operators, who must be previously trained and informed on the tasks they will have to perform.

• Page 10: Safety Warnings On Misuse

  Safety information Safety Warnings on Misuse Improper use: reasonably foreseeable use different from what is specified in the use manual, that may be caused by human behaviour. – ONLY trained, documented and authorized Operators are allowed to use the machine. –…

• Page 11: Safety Warnings For Maintenance And Adjustments

  Safety information Safety Warnings for Maintenance and Adjustments – Always keep the machine in optimum operating condition and carry out the routine maintenance according to the intervals and procedures specified by the Manufacturer. – A good maintenance will ensure a stable performance over time, longer working life and constant compliance with the safety requirements.

• Page 12: Safety Warnings For The Electrical Equipment

  Safety information Safety warnings for the electrical equipment The electrical equipment has been built in accordance with the applicable stand- ards and its efficiency is ensured if the listed conditions are met. – Ambient temperature and relative humidity between maximum and minimum permitted limits.

• Page 13: Safety And Information Symbols

  Safety information — Avoid dumping polluting materials and products in the environment (oils, greases, electrical and electronic apparatus etc.). — All the components of Electrical and Electronic Apparatus contain dangerous sub- stances and are appropriately marked. — Dispose of Electrical and Electronic Apparatus Waste properly, at authorised collec- tion centres, to avoid harmful and damaging effects.

• Page 14
  Safety information – Cutting hazard: danger sign warning not to come close to the cutting parts with the upper limbs. – Risk of entanglement: danger sign warning not to come close to the moving parts with the upper limbs. – Information Signal: indicates the required direction of rotation for operation.

• Page 15: Technical Specifications

  Technical Specifications general description of the machine The semiautomatic robot series BeeWrap is a machine designed and built to stabi- lise palletised products with stretch film. – The products to be wrapped must be contained in packages (cases, containers for liquids, etc.) having a regular shape or in any case, such as to allow for stable palletis- ing.

• Page 16: Description Of The Main Components

  Technical Specifications Description of the main components The image shows the main components and the list reports their description and function. English language Operation and maintenance manual…

• Page 17
  Technical Specifications A) Handlebar: control that drives the machine during the movement. – The controls installed in the handlebar start the movement. B) Feeler: it helps keeping the machine in contact with the perimeter of the load to be wrapped. C) Accumulator batteries: they supply the circuit and electric motors with power.

• Page 18: Manufacturer And Machine Identification

  Technical Specifications Manufacturer and machine identification The identification plate (pictured) is affixed directly to the machine. – In addition to the references for iden- tification provided by the Manufac- turer, they also list all the essential information for a safe operation. A) Manufacturer identification B) Space reserved for CE compliance marking…

• Page 19: Cycle

  Technical Specifications Cycle The figures show the operating cycle with indication of the main operating areas. Ê Stage – Approach the machine to the pallet until touching the feeler. – Tie the trailing end of the film to the base of the prod- uct to be wrapped.

• Page 20: Types Of Wrapping

  Technical Specifications Types of wrapping The figure shows the types of wrapping available. – Single wrapping: it starts at the base of the load to be wrapped (with stabilisation wraps) and ends at the top of the load, after completing the closing wrapping.

• Page 21: Residual Risks

  Technical Specifications Residual risks Residual risks are defined as: “Any risk that remains notwithstanding the safety solu- tions adopted and integrated during the design phase”. – Each residual risk is signalled with a special sign. Some of them are applied close to the areas where the risk is present, others are placed in an easily visible position.

• Page 22: Incorrect Uses That Are Reasonably Expected

  Technical Specifications – Risk of crushing upper limbs: do not introduce or place upper limbs in/ next to any machine moving parts during operation. – The risk mainly relates to the area between the sliding column and the reel holding carriage. Incorrect uses that are reasonably expected Improper use: reasonably foreseeable use different from what is specified in the use manual, that may be caused by human behaviour.

• Page 23: Optional Accessories

  Technical Specifications Optional Accessories Some accessories designed to improve the performance and versatility of the ma- chine are available from the manufacturer. This list contains a description of the main ones. A) Radio control: optional device that is used as a remote control. B) Double wheel feeler: compared to the single wheel version, it increases the contact with the perimeter of the…

• Page 24: Description Of The Safety Devices

  Technical Specifications Description of the safety devices The machine is equipped with safety devices that reduce the risks during the man-machine interaction. A) Emergency stop button: safety control that, in case of an imminent risk, stops all parts whose function might constitute a risk.

• Page 25: Specifications

  Technical Specifications Specifications Table: Technical data of the machine Unit of Description measure- Value ment Electric supply The power supply specifications are those shown in the identification plate applied to the machine. Features of the machine (C=2100) LxWxH (Length, width, height). mm 1600 x 1200 x 2410 E — Wrapping start value mm 50…

• Page 26
  Technical Specifications Unit of Description measure- Value ment — With film tensioning power from 2 kg kg 20 Minimum weight — With film tensioning power from 6 kg kg 45 — With film tensioning power from 10 kg kg 55 Characteristics of the load to be wrapped (C=2600) — Min dimensions mm 400 x 500 x 600…

• Page 27: Description Of Outer Areas

  Technical Specifications Description of outer areas The figure shows different areas to be considered in the planning of the installation area. A) Machine working area B) Perimeter area Operation and maintenance manual English language…

• Page 28: Position Of Information And Safety Plates

  Technical Specifications Position of information and safety plates The figure shows the position of the signals applied on the machine. – Please keep safety signs and infor- mation legible and follow the instruc- tions. – Signals which are no longer legible must be replaced and repositioned in the same place of origin.

• Page 29: Use And Functioning

  Use and functioning Recommendations on Operation and Use – The machine must be used by one single operator ONLY, who must be trained and capable of performing the work and be in suitable conditions. – According to the type of operation to carry out, wear the Personal Protective Equip- ment listed in the “Instructions for use”…

• Page 30: Control Description

  Use and functioning Control description The illustration shows the main commands and their description and function are listed. A) Key: control that selects the type of load to be wrapped (signalled by the LED switching-on mode). Press control repeatedly until you se- lect the LED switching-on mode cor- responding to the load to be wrapped.

• Page 31
  Use and functioning – LED on with steady light combined with LED on with steady light of key A: program- ming of the diameter of the load to be wrapped. – Flashing LED: programming of the height of the load to be wrapped. –…
• Page 32
  Use and functioning M) Emergency stop button: safety control that, in case of an imminent risk, stops all parts whose function might constitute a risk. – The control must stay “locked” until all the normal operating conditions have been restored. –…
• Page 33
  Use and functioning S) Warning light (yellow light): safety device that signals the operating conditions of the machine. T) Audible warning device: safety device indicating the wrapping or machine conveying process with manual control. Z) Radio control: optional device that is used as a remote control. Z1) Switching-on control Z2) LED showing that device is on Z3) Switching-off control…

• Page 34: Emergency Stop And New Start-Up

  Use and functioning Emergency stop and new start-up Stop with activation of the emergency button ▀ 1. In the presence of an imminent risk press emergency button M. – All moving devices immediately stop. – The pilot light of button N turns on. 2.

• Page 35: (Single Or Double) Automatic Wrapping

  Use and functioning (Single or double) automatic wrapping The figure shows the points of intervention and the description shows the proce- dures to be adopted. 1. Check whether the wrapping film has the same chemical-physical proper- ties as that installed in the reel holder carriage.

• Page 36: Normal Stop

  Use and functioning Press button H to stop wrapping; press button G to continue. Wrapping will start at the point where it has been stopped. – Single mode: the wrapping stops automatically with the reel holder carriage at the upper side of the load. Press button L to move reel holder carriage to the start of the cycle (low- er part).

• Page 37: (Single Or Double) Automatic Wrapping With Sheet Feeder

  Use and functioning (Single or double) automatic wrapping with sheet feeder The figure shows the points of intervention and the description shows the proce- dures to be adopted. 1. Check whether the wrapping film has the same chemical-physical proper- ties as that installed in the reel holder carriage.

• Page 38
  Use and functioning – Audible warning device is activated to warn that the machine is operat- ing. – The machine stops as previously de- scribed, based on the selected type of wrapping. Press button H to stop wrapping; press button G to continue. Wrapping will start at the point where it has been stopped.

• Page 39: Normal Stop

  Use and functioning Normal stop ▀ – Make sure that the wrapping process has been completed. – DO NOT control a machine stop if the wrapping cycle has not been completed. – Manually cut the film and cause it to adhere to the wrapped product. –…

• Page 40: Setup Of Parameter Values

  Use and functioning Setup of parameter values The figure shows the points of intervention and the description shows the proce- dures to be adopted. 1. Press control D repeatedly and release it when the LED corresponding to the icon to be programmed turns –…

• Page 41: Recipe Management

  Use and functioning Recipe management The figure shows the points of intervention and the description shows the proce- dures to be adopted. – The described procedures refer to how to modify and/ or activate a recipe. Modifying a recipe ▀ 1.

• Page 42: Loading A Recipe

  Use and functioning Loading a recipe ▀ 1. Rotate isolator switch P to position “I” (ON) in order to activate the bat- tery power supply. – The pilot light of button N turns on. 2. Press the push-button N. – The pilot light of button N turns off. –…

• Page 43: Recipe Lock/Unlock Mode

  Use and functioning Recipe lock/unlock mode The lock mode is used to avoid that the parameters of the stored recipes are changed. – The figure shows the points of intervention and the description shows the procedures to be adopted. 1. Press and hold control H (about 7 seconds). –…

• Page 44: Disassembly And Reassembly Of Battery Panel

  Use and functioning Disassembly and reassembly of battery panel This operation allows easy access to internal areas where the battery is installed. – The operation must be carried out by the maintenance technician or by person- nel with suitable competences, skills and knowledge. –…

• Page 45: Maintenance

  Maintenance Recommendations for maintenance interventions – The personnel authorized to carry out the ordinary maintenance must have qualified expertise and specific skills in the field of intervention. – Any work on the electrical system must ONLY be performed by technicians with ac- knowledged, field-specific skills.

• Page 46: Scheduled Maintenance Intervals

  Maintenance Scheduled maintenance intervals Always keep the machine in optimum operating condition and carry out the routine maintenance according to the intervals and procedures specified by the Manufac- turer. – In case of prolonged inactivity, carry out some maintenance operations in order to preserve functionality and prevent further damages.

• Page 47: Daily Check Of The Safety Bumper

  Maintenance Daily check of the safety bumper The check is necessary to verify the efficiency of the safety system and to maintain a suitable efficacy level to prevent unexpected risks. Important The check must be carried out with the machine connected to the power supply, but NOT MOVING.

• Page 48: Monthly Check Of The Safety Bumper

  Maintenance Monthly check of the safety bumper The check is necessary to verify the efficiency of the safety system and to maintain a suitable efficacy level to prevent unexpected risks. – The operation must be carried out by the maintenance technician or by person- nel with suitable competences, skills and knowledge.

• Page 49
  Maintenance Attention Warning DO NOT keep using the machine if you have not solved the detected defects and avoid the risk of faults or unpredictable incidents. 9. Adjust the control panel to re-set the travelling speed of the machine. – If the problem persists, please contact the Manufacturer’s Technical Service. Operation and maintenance manual English language…

• Page 50: Yearly Check Of The Safety Bumper

  Maintenance Yearly check of the safety bumper The check is necessary to verify the efficiency of the safety system and to maintain a suitable efficacy level to prevent unexpected risks. – The operation must be carried out by the maintenance technician or by person- nel with suitable competences, skills and knowledge.

• Page 51: Recommendations For Accumulator Batteries

  Maintenance Recommendations for accumulator batteries – Connect power supply cable of battery charger ONLY to a power outlet with suitable features. – DO NOT connect the power supply cable of battery charger , if the values do not com- ply with those on the machine identification plate. –…

• Page 52: Maintenance Of Accumulator Batteries (Gel)

  Maintenance Maintenance of accumulator batteries (GEL) Perform the maintenance and charge of accumulator batteries to increase their life and efficiency. – When the machine is used for the first time with new batteries, perform a full charge cycle. – Once the charge process is completed, display shows a corresponding message “b9”. –…

• Page 53: Charge Of Accumulator Batteries

  Maintenance Charge of accumulator batteries The accumulator batteries must be charged at the end of each working day or when display E shows message “b1”. – When message “b1” is displayed, the wrapping cycle stops automati- cally. – The battery has sufficient charge lev- el in order to reach the recharge area.

• Page 54
  Maintenance 4. Check that the power supply line has the same specifications as those stated in the identification plate. 5. Connect the power cable U to the socket T. – Once the charge process has start- ed, display E shows a corresponding message “b0”.

• Page 55: Problems, Causes, Remedies

  Maintenance Problems, causes, remedies The table shows the list of faults that can occur during the standard operation and it highlights possible remedies. Table: Operation failures Problem Cause Remedy — Carry out battery recharge (See “Charge of The display shows the message Flat battery “b0”…

• Page 56: Alarm Message Table

  Maintenance Alarm message table Type of failure Remedy Machine alarms — Check the connections and/or the position of sensor. Sensor does not detect the shifting of machine. — Press control N to silence the alarm. — Check the connections and/or the position of sensors. (Lower and upper) sensors do not detect the end of stroke of the reel holding carriage.

• Page 57
  Maintenance Type of failure Remedy Reel holder carriage inverter alarms The inverter parameters are not properly set — Contact the Manufacturer’s Technical Assistance Service. The activation of the inverter electric power is — Contact the Manufacturer’s Technical Assistance Service. not correctly enabled. The electric motor is damaged due to a short — Contact the Manufacturer’s Technical Assistance Service.

• Page 58: How To Adjust The Feeler

  Maintenance How to adjust the feeler Before commissioning, check that roller feeler is next to the upper surface of the pallet. – If the pallet is smaller than the load to be wrapped, roller feeler C must be positioned on the lowest side of the load. The support area must be sufficiently regular to allow roller feeler to rotate proper- –…

• Page 59: Sensitivity Adjustment For The Product To Be Wrapped Detection Photocell

  Maintenance Sensitivity adjustment for the product to be wrapped detection photocell The operation must be carried out by the maintenance technician or by personnel with suitable competences, skills and knowledge. Make sure to fulfil the required requirements in order to work under safe condi- tions.

• Page 60: Replacing The Lifting Belt Of The Carriage

  Maintenance Replacing the lifting belt of the carriage The operation must be carried out by the maintenance technician or by personnel with suitable competences, skills and knowledge. Make sure to fulfil the required requirements in order to work under safe condi- tions.

• Page 61
  Maintenance Remount the cable bracket if previously removed. 21. Lead the belt over the roller R. 22. Insert the pin M to connect the end of the belt to the pulley S. 23. Install the component L and lock it in place with the fastening elements H.

• Page 62: Battery Replacement

  Maintenance Battery replacement Personnel having suitable experience, knowledge and skills must carry out the in- tervention. Make sure to fulfil the required requirements in order to work under safe condi- tions. – The figure shows the points of inter- vention and the description shows the procedures to be adopted.

• Page 63: Machine Disposal And Scrapping

  Maintenance Machine Disposal and Scrapping Machine dismantling ▀ – Disconnect the supplies form the energy sources (electrical, pneumatic, etc.) in order to prevent any restart. – Carefully drain the systems containing hazardous substances, according to the appli- cable regulations on safety at work and environmental protection. –…

• Page 64: Reel Holding Carriages

  Reel holding carriages Reel holding carriage (M) Main components ▀ A) Structure: it is equipped with wheels for vertical shifting of carriage on col- umn. – In the structure a fall arrest system is installed, which stops the carriage in case of lifting belt failure.

• Page 65: Film Coil Feeding

  Reel holding carriages Film Coil Feeding ▀ 1. Lower the reel holding carriage until its endstroke. 2. Lift the lever F to its vertical position. 3. Remove the cardboard core of the reel. 4. Insert the new reel. Check whether the wrapping film has the same chemical-physical proper- ties as that installed in the reel holder carriage.

• Page 66: Cleaning And Replacement Of Brake Disc

  Reel holding carriages Cleaning and replacement of brake disc ▀ – The operation must be carried out by the maintenance technician or by person- nel with suitable competences, skills and knowledge. – Make sure to fulfil the required requirements in order to work under safe condi- tions.

• Page 67: Replacing The Outer Surface Of Roller

  Reel holding carriages Replacing the outer surface of roller ▀ – The operation must be carried out by the maintenance technician or by person- nel with suitable competences, skills and knowledge. – Make sure to fulfil the required requirements in order to work under safe condi- tions.

• Page 68: Reel Holding Carriage (Fm)

  Reel holding carriages Reel holding carriage (FM) Main components ▀ A) Structure: it is equipped with wheels for vertical shifting of carriage on col- umn. – In the structure a fall arrest system is installed, which stops the carriage in case of lifting belt failure.

• Page 69: Film Coil Feeding

  Reel holding carriages Film Coil Feeding ▀ 1. Lower the reel holding carriage until its endstroke. 2. Remove the cardboard core of the reel. 3. Insert the new reel. Check whether the wrapping film has the same chemical-physical proper- ties as that installed in the reel holder carriage.

• Page 70: Cleaning And Replacement Of Brake Disc

  Reel holding carriages Cleaning and replacement of brake disc ▀ – The operation must be carried out by the maintenance technician or by person- nel with suitable competences, skills and knowledge. – Make sure to fulfil the required requirements in order to work under safe condi- tions.

• Page 71: Adjustment Of Brake

  Reel holding carriages Adjustment of brake ▀ – The operation must be carried out by the maintenance technician or by person- nel with suitable competences, skills and knowledge. – Make sure to fulfil the required requirements in order to work under safe condi- tions.

• Page 72: Replacing The Outer Surface Of Roller

  Reel holding carriages Replacing the outer surface of roller ▀ – The operation must be carried out by the maintenance technician or by person- nel with suitable competences, skills and knowledge. – Make sure to fulfil the required requirements in order to work under safe condi- tions.

• Page 73: Reel Holding Carriage (Lp)

  Reel holding carriages Reel holding carriage (LP) Main components ▀ A) Structure: it is equipped with wheels for vertical shifting of carriage on col- umn. – In the structure a fall arrest system is installed, which stops the carriage in case of lifting belt failure.

• Page 74: Film Coil Feeding

  Reel holding carriages Film Coil Feeding ▀ 1. Lower the reel holding carriage until its endstroke. 2. Open the cover G. 3. Remove the cardboard core of the reel. 4. Insert the new reel. Check whether the wrapping film has the same chemical-physical proper- ties as that installed in the reel holder carriage.

• Page 75: Replacement Of Pre-Stretch Kit

  Reel holding carriages Replacement of pre-stretch kit ▀ – The operation must be carried out by the maintenance technician or by person- nel with suitable competences, skills and knowledge. – Make sure to fulfil the required requirements in order to work under safe condi- tions.

• Page 76
  Reel holding carriages 6. Loosen screw L and remove gear M. 7. Loosen screw N and remove gear P. 8. Install new gear M and tighten screw 9. Install new gear P and tighten screw 10. Insert the pin of gear H into one of the holes in order to combine it prop- erly with gears M-P.

• Page 77: Net-Type Reel Holder Carriage

  Reel holding carriages Net-type reel holder carriage Main components ▀ A) Structure: it is equipped with wheels for vertical shifting of carriage on col- umn. – In the structure a fall arrest system is installed, which stops the carriage in case of lifting belt failure.

• Page 78: Supplying The Reel With Net

  Reel holding carriages Supplying the reel with net ▀ 1. Lower the reel holding carriage until its endstroke. 2. Lift the lever F to its vertical position. 3. Remove the cardboard core of the reel. 4. Insert the new reel. Check whether the wrapping film has the same chemical-physical proper- ties as that installed in the reel holder…

• Page 79: Cleaning And Replacement Of Brake Disc

  Reel holding carriages Cleaning and replacement of brake disc ▀ – The operation must be carried out by the maintenance technician or by person- nel with suitable competences, skills and knowledge. – Make sure to fulfil the required requirements in order to work under safe condi- tions.

• Page 80: Replacement Of The Net Tensioning Roller

  Reel holding carriages Replacement of the net tensioning roller ▀ – The operation must be carried out by the maintenance technician or by person- nel with suitable competences, skills and knowledge. – Make sure to fulfil the required requirements in order to work under safe condi- tions.

• Page 81: Analytical Index

  Analytical index – Alarm message table, 54 – Recipe lock/unlock mode, 41 – Attached documentation, 5 — Recipe function “P0”, 41 – Recipe management, 39 — Loading a recipe, 40 – Battery replacement, 60 — Modifying a recipe, 39 – Recommendations for accumulator batteries, 49 –…

OneWrap SIAT— полуавтоматический паллетоупаковщик (паллетообмотчик) для упаковки груза на паллете в стрейч-пленку. Паллетообмотчик SIAT OneWrap оборудован поворотной платформой, куда устанавливается паллет с грузом, и приводной кареткой со стрейч-пленкой. SIAT OneWrap cпособен выполнять до 80% производственных задач по упаковке груза на поддоне.

ОСНОВНЫЕ ОСОБЕННОСТИ:

• Увеличенная грузоподъёмность 2400 кг (новая шестиугольная рама с увеличенным количеством подплатформенных роликов);
• Надёжная фиксация груза на поддоне (пленка фиксирует груз к паллете на высоте 20 мм от уровня поворотной платформы);
• Удобная панель управления с разделением на три основные рабочие зоны с индикацией ошибок;
• Регулировка силы натяжения плёнки с панели управления (для каретки FM и каретки LP)
• Индивидуальное программирование скорости подъёма и опускания каретки (верх- вниз);
• 10 настраиваемых рабочих программ обмотки;
• 5 режимов работы: 4 автоматические программы и 1 полуавтоматическая;
• Позиционирование — остановка поворотной платформы в конце цикла в том же положении, что и вначале (для удобства забора готовой паллеты)
• Цепной привод поворотной платформы / ременной привод каретки;
• Идеальное соотношение простоты в применении, надёжности и цены

ПАНЕЛЬ УПРАВЛЕНИЯ:

Раздел для выбора ручной или автоматической работы

Настройка параметров для цикла (скорость, натяжения, количество витков и тд.)

Дисплей с числовыми обозначениями (коды ошибок) и стрелками выбора вверх, вниз

Раздел с клавишами пуск/стоп/возврат, выключатель питания и кнопка аварийной остановки

Паллетоупаковщик позволяет обмотать груз на паллете, к примеру картонные гофрокороба, и может работ в паре с автоматическим заклейщиком гофрокоробов

Вы можете купить полуавтоматический паллетоупаковщик SIAT OneWrap у официального дилера по цене завода-изготовителя и получить официальную гарантию — 2 года, а также полный комплекс услуг.