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• Page 1
  DYNACO Technical Manual Slimline Series Techno Food Pharma…
• Page 2
  DYNACO USA, Inc. 3175 Mac Arthur Blvd. Northbrook, IL 60062 DYNACO USA, Inc on the World Wide Web: http://www.dynacodoor.com For assistance, contact your local DYNACO USA, Inc Customer Service representative.

• Page 3: Table Of Contents

  DYNACO USA Table of contents. ● 1 Table of contents. TABLE OF CONTENTS………………….1 INTRODUCTION ……………………3 SAFETY REGULATIONS ………………….5 ………………..5 ENERAL INSTRUCTIONS …………….6 BOUT THE OPERATING INSTRUCTIONS 3.2.1 Precautions during installation ………………. 6 3.2.2 Precautions during operation ………………6 3.2.3…

• Page 4: Table Of Contents

  8.1.7 Infrared photoelectric cell………………50 8.1.8 WDD contact detector………………..50 ………………..50 ARTS SUBJECT TO WEAR …………..51 EPLACEMENT OF THE LUBRICATION SYSTEM THE RANGE OF DYNACO D-311 DOORS …………….53 Slimline Techno ………………….53 Slimline Food ………………….53 Slimline Pharma ………………….54 10 REPLACEMENT PARTS………………….55 10.1…

• Page 5: Introduction

  DYNACO has an experienced team for design, customer advice, production, and providing service with the shortest possible lead times. In the context of this policy of continuous development of its products, DYNACO reserves the right to change the characteristics of its products or parts, without prior notice.

• Page 6
  Introduction ● DYNACO USA THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 7: Safety Regulations

  Please follow exactly; ignoring this advice can cause a fault. Important information. Only persons trained by DYNACO. Can only be carried out by a technician authorized to use a forklift. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 8: About The Operating Instructions

  Precautions during maintenance • Only qualified (by DYNACO) personnel is allowed to carry out maintenance on DYNACO doors. If maintenance is carried out by persons who have not been trained by DYNACO, the warranty will be invalidated. • All parts used in DYNACO doors are tailored to their application. Only use original replacement parts.

• Page 9: Precautions With The Frequency Inverter

  In the event of work (on the electrical and/or mechanical part of the installation), the power supply to the frequency inverter must be switched off; to do this, the main switch on the control box must be locked. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 10: Manual Opening By Using The Ratchet

  ( R a t c h e t i n g w r e n c h n o t s u p p li e d ) Figure 3-1: Manual opening using ratchet. THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 11: Ratchet With Extension

  After fixing the problem that required manual operation of the door, you must turn on the main switch again and open the door to re-charge the frequency inverter. The lever must be in place before activating the door. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 12
  Safety regulations ● DYNACO USA THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 13: Technical Characteristics

  Made of galvanised steel, at the top of the guides, Compact reintroduction block: ensures an automatic repair of the door when being opened. Continuous retaining straps on the (DYNACO patent) (BD) in polyurethane (BEAD) sides: (PUR-1195,shore A) Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 14
  Curtain obstruction detector: trajectory of the curtain that prevents the door from closing normally. This detector opens the door at the same time. THE SAFEST CHOICE Slimline Series RevB.doc1…
• Page 15
  Single phase 208 – 230 V. 50 – 60 Hz. Fuses to be provided by the customer Frequency: for the power supply: 10 A for a 0.55 kW motor; 16 A for a 0.75 kW motor. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 16: Space Required

  Side guide cover Banner window (standard) 15″ Photo Eye Mounting Hole 12″ Bottom Bag with wireless edge 2 9/16″ 2 9/16″ 2 1/8″ Opening Width / Maximum Width 12′ 2 1/8″ Figure 4-1: Space required. THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 17: Installation

  3. Carefully unpack the door and check the various components: • Left and right doorpost. • Roll-up mechanism + technical data sheet included in the packing list. • Control box. • Fasteners for the door, the operating controls and other accessories. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 18: Assembly On The Floor

  ● DYNACO USA Assembly on the floor. Only DYNACO qualified personnel is authorised to carry out this work. Bring the guide for each doorpost into the reintroduction block and fix both doorposts to the working part. Figure 5-1: Assembly on the ground.

• Page 19: Lifting The Door

  Lifting the door Protect the drum and the door panel during installation of the door. Lift the door using the special equipment and take it to the construction opening. Figure 5-2: Lifting of the door. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 20: Attachment To The Wall

  For an optimum seal, the openings between the door structure and the walls of the building must be filled. Please consult the customer with regard to the choice of materials to be used (foam rubber, silicon, etc.). THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 21: Assistance To Fix The Door

  Attach the posts to the wall, at positionning strip levels. • Repeat this operation with the strip at different heights, to ensure a correct position of the posts.. Figure 5-4: Assistance to fix the door. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 22: Assemble The Door Correctly

  Please ensure that the felt belonging to the automatic lubrication installation, is not damaged. THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 23
  During the adjustment of the final DOOR OPEN position, make sure that the bottom of the curtain (the bag), sits exactly at the level of the bottom reintroduction points. Figure 5-7: Correct position of the curtain. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 24: Electrical Connection

  An opening has been provided in the side plate to pull the cables through the sealing beam. Figure 5-8: Electrical connection. Connect the blue and black wires to terminals 16 and 17 of the control box. THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 25: Warranty And Liability

  In the event of unauthorised repairs and modification to the construction and the operation of the door, the warranty will be invalidated. This rule also applies to damage resulting from defects that are the consequence of not observing the operating instructions or of inadequate maintenance of the door. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 26
  Installation ● DYNACO USA THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 27: Dynalogix Ii Dy4000

  • Define the automatic close timers, • Monitor and troubleshoot the input connections, • Interpret and correct any malfunctions or alarms. Note: The door will not run until the DYNALOGIX II display reads Ready. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 28: Controls

  ALARM CONDITION – CHECK INPUT INPUT OUTPUT RELAY IS ENERGIZED OUTPUT CONDITION COM 1 POWER ENCODER Outputs OUT 2 24VAC OUT 3 COM 2/3 Encoder Wire Connections Figure 6-1: DYNALOGIX II Controls and Connections THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 29: Messages

  / RESET button. The limits have not been set. Set limits (see Secton 6.3.1: Set the Door LIMITS Limits for instructions.) ENCODER Lost encoder feedback. Check if the encoder is connected and wired COM_LOSS correctly. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 30: Electrical Installation

  See Figure 6-2. • For a 3-phase unit, use terminals L1, L2, and L3. • For a 1 or 2-phase unit use terminals L1 and L2. Power Connections Figure 6-2: Power Connections in Control Box THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 31
  3. Connect the motor wires (black) to terminals T1, T2, and T3. See Figure 6-4. Warning: Use only the motor cable provided. Do not splice the cable. Doing so will void the warranty. Motor Wires Figure 6-4: Motor Wire Connections on Terminal Block Slimline Series RevB.doc THE SAFEST CHOICE…
• Page 32
  5. Plug the photo eye amplifier into the 11-pin socket. See Figure 4-6 Figure 6-6: 11 Pin Socket for Photo Eye Amplifier 6. Set up the amplifier. See Section Error! Reference source not found.: Error! Reference source not found. for details. THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 33: Make The Encoder Connections

  1. Insert the wires into the green connector as listed below. (Terminals are ordered left to right.) See Figure 6-7. • Shielded = terminal 1 • White = terminal 2 • Black = terminal 3 • Red = terminal 4 • Green = terminal 5 Figure 6-7: Wiring the Green Connector Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 34: Run Wire For Accessories

  Run Wire for Accessories Run the wiring for the activation accessories but do not connect them. See the appropriate appendices in this manual for wiring. Connect the activation accessories after the DYNACO installer has finalized the door. THE SAFEST CHOICE…

• Page 35: Power The Door

  Figure 6-9. Main Disconnect Figure 6-9: Main Disconnect The DYNALOGIX II display should read SET LIMITS on initial power up. See Section 6.3.1: Set the Door Limits for more information on setting the door’s limits. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 36: Final Check And Verification

  Caution: Confirm that all electrical connections are properly wired and terminated before power up. Refer to the wiring diagram that was enclosed with the DYNACO Door. Caution: Automatic activations should be disconnected prior to setting limits. If connected, the door may activate and injury or damage may occur.

• Page 37
  Note: On initial start up the Password screen will be bypassed, and the DYNALOGIX will directly enter the LimitSet screen. See Figure 6-11. MESSAGE DISPLAY COUNTER LimitSet MESSAGE DISPLAY COUNTER ENTER Button TIMERS OPEN CLOSE UP/RESET PROGRAM MC/PB AC/LOOP DOWN CLOSE TIMERS ENTER MENU Figure 6-11: ENTER Button Slimline Series RevB.doc THE SAFEST CHOICE…
• Page 38
  4. Set the photo eye shut-off position. • Press and release one of the PROGRAM buttons to scroll up or down until the PhtLimit message displays in the LCD (photo eye shut off position). THE SAFEST CHOICE Slimline Series RevB.doc1…
• Page 39
  Press and release the ENTER button. JogToOpn_Enter displays in the LCD. • Press and release the JOG UP/RESET button until the door is in the desired open position (roughly an inch and a half above the reintroduction point). See Figure 6-14. Slimline Series RevB.doc THE SAFEST CHOICE…
• Page 40
  MESSAGE DISPLAY COUNTER #### MENU Button TIMERS OPEN CLOSE UP/RESET PROGRAM MC/PB AC/LOOP DOWN CLOSE TIMERS MENU ENTER Figure 6-15: Menu Button 7. Press the JOG buttons to test the open and close limits THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 41: Install And Test Activation Accessories

  See the appendices of this manual and/or the accessory’s documentation from the manufacturer for installation instructions. Caution: Install, connect, and then test each of the activation accessories individually before proceeding to the next accessory. This allows troubleshooting of each component individually. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 42: Set Automatic Timers

  Press and release the CLOSE run timer button. Closing_Time=## displays in the LCD. • Press and release the PROGRAM buttons to change the countdown time to the desired duration. The DYNALOGIX II automatically saves the changes. THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 43: Set The Mc/Pb Timer

  Press and release the PROGRAM buttons to change the countdown time to the desired duration. Increase Setting TIMERS OPEN CLOSE Decrease UP/RESET Setting PROGRAM MC/PB AC/LOOP DOWN CLOSE TIMERS MENU ENTER Figure 6-20: Change Setting • The DYNALOGIX II automatically saves the changes. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 44: Set The Ac/Loop Timer

  Press and release the PROGRAM buttons to change the countdown time to the desired duration. See Figure 6-22. Increase Setting TIMERS OPEN CLOSE Decrease UP/RESET Setting PROGRAM MC/PB AC/LOOP DOWN CLOSE TIMERS MENU ENTER Figure 6-22: Change Setting • The DYNALOGIX II automatically saves the changes. THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 45: Wdd

  5. Test the setting by activating the bottom edge. An audible click should be heard and the Dynalogix LED should illuminate. 6.3.7 Install Covers As a final step, ensure that all covers are installed on the door. • Motor • Drum • Counterweight • Side-guides Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 46
  DYNALOGIX II (DY 4000) ● DYNACO USA THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 47: General Concept

  It has a flexible ballast consisting of very small steel balls in the bottom part of the door. The curtain is held by the guides and retaining straps mounted on the sides. The door curtain can be fitted with windows made of flexible PVC. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 48: Retaining Straps

  Because of the continuous retaining straps, the side guides that are fixed directly onto the structure, the flexible bag at the bottom of the curtain that adjusts to any unevenness of the floor and the curtain that presses against the drum in closed position, DYNACO D-313 doors offer a perfect seal. Guaranteed 100% self-repairing curtain.

• Page 49: Manual Operation

  7.12 Control box DYNACO doors are equipped with a control box containing a frequency inverter that controls the motor, a magneto-thermal isolation switch (protection of the control box, inverter and motor), a transformer supplying 24 VAC to door the accessories, an adjustable timing relay for closing and a terminal strip for connections.

• Page 50: Specific Environments

  7.15 Specific environments Because of the unique characteristics of certain environments, DYNACO has developed doors that have been adapted to the needs of every sector. For further information, please contact the sales office at DYNACO.

• Page 51: Maintenance

  Please check that the various elements are uninterrupted (side guides, upper part of the side guides, reintroduction block). 8.1.4 Reintroduction system • Inspect parts for wear replace as needed. 8.1.5 Electrical cabling • Condition of the electrical cables. • Condition of the electrical connections. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 52: Motor And Gear Box

  Switch off when the door is closed. • Correct sensitivity. Parts subject to wear. • Curtain. • Retaining straps on the sides. • Motor/gear box. • Bearings. • Oilers (lubrication system). • Side guides. THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 53: Replacement Of The Lubrication System

  2. Remove the clip from the reintroduction block. 3. Fit a new clip and ensure that it is secured properly. 4. Reinsert the bead assembly into the reintroduction block without damaging the felt. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 54
  Maintenance ● DYNACO USA THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 55: The Range Of Dynaco D-311 Doors

  DYNACO doors meet the most stringent safety requirements in every respect. Some doors close using gravitational force and flexible ballast, DYNACO offers a range of doors, the technical details of which are shown in this documentation. Slimline Techno •…

• Page 56: Slimline Pharma

  The range of DYNACO Slimline doors ● DYNACO USA Slimline Pharma • Designed specifically for dust free environments where airflow is restricted. (10 mph wind load) • Maximum sizes: W 12 ft x H 12 ft • Opening speed: +/- 48 ft/sec Closing speed: +/- 24 ft/sec •…

• Page 57: Replacement Parts

  Replacement parts DYNACO USA ● 10 Replacement parts 10.1 Drawings 10.1.1 Motor side for motor 80 Figure 10-1: Spare parts for motor side 80. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 58
  Replacement parts ● DYNACO USA 10.1.2 Motor side for motor 71 Figure 10-2: Spare parts for motor side 71. THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 59: The Opposite Side

  Replacement parts DYNACO USA ● 10.1.3 The opposite side Figure 10-3: Spare parts for opposite side. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 60: Reintroduction Block

  Replacement parts ● DYNACO USA 10.1.4 Reintroduction block. Figure 10-4: Spare parts for reintroduction Block. THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 61: Structure With Covers For Motor 80

  Replacement parts DYNACO USA ● 10.1.5 Structure with covers for motor 80. Figure 10-5: Spare parts structure with covers motor 80. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 62: Structure Without Covers For Motor 80

  Replacement parts ● DYNACO USA 10.1.6 Structure without covers for motor 80. Figure 10-6: Spare parts structure without covers motor 80. THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 63: Protective Covers Motor 80

  Replacement parts DYNACO USA ● 10.1.7 Protective covers motor 80. Figure 10-7: Spare parts protective covers for motor 80. Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 64: Curtain

  Replacement parts ● DYNACO USA 10.1.8 Curtain. Figure 10-8: Spare parts curtain. THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 65: List

  Bead assembly Curtain assembly Not used in USA Motor sold in assembly only (#52) Motor Reduction 1-28 49/50 Motor support bracket Motor assembly includes: motor reduction and encoder. WDD assembly Sealed bottom bag Encoder assembly Slimline Series RevB.doc THE SAFEST CHOICE…

• Page 66: Ordering Replacement Parts

  Replacement parts ● DYNACO USA 10.3 Ordering replacement parts. Ordering of replacement parts is done via: Call 1(800)-459-1930 THE SAFEST CHOICE Slimline Series RevB.doc1…

• Page 67: Installation Inspection

  • For maintenance of the installation, it is recommended that a maintenance contract be arranged with the manufacturer. MANUFACTURER: DYNACO USA, Inc. 3175 MacArthur Blvd Northbrook, IL 60062 www.dynacodoor.us Phone: 800-459-1930 Fax: 800-459-1960 Slimline Series RevB.doc THE SAFEST CHOICE…