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4033452 / 8
BC3250
Blowdown Controller
Installation and Maintenance Instructions
BC3250
100
50
0
%
SP
PV
AL
OK
IM-P403-89
EMM Issue 8
1.
Safety information
2.
User instructions and
delivery information
3.
System overview
4.
Mechanical installation
5.
Electrical installation
6.
Commissioning
— Quick set-up
— Full
7.
Communications
8.
Maintenance
9.
Fault finding
10. Technical information
— Default settings
11. Appendix
— Summary of the
Modbus protocol
12. Menu map
© Copyright 2017
Printed in GB
Commissioning password
Current legislation states that in order to prevent tampering and potentially
hazardous programming errors, access to the pass codes required to enter
commissioning mode should only be available to qualified and trained personnel.
Enter commissioning
This is done from the run mode by pressing and holding down the
The bar graphs will disappear and the display will show ‘PASS
PASS
CODE’ with ‘8888’ at the bottom right corner of the screen. The
flashing leading digit indicates the position of the cursor. The
CODE
default, or factory set pass code is 7452 but this can be changed
from within the commissioning mode. The pass code can be
entered by using the
the flashing value and the
Pressing
will enter the pass code. If an incorrect pass code is
OK
used, the display automatically returns to the run mode.
8888
This page MUST be removed after
commissioning and kept in a safe,
access controlled location.
button for 5 seconds.
OK
and
buttons to increase or decrease
and
buttons to move the cursor.
IM-P405-89 EMM Issue 8
Summary of Contents for Spirax Sarco BC3250
Контроллер продувки котла BC3250 Spirax Sarco
Контроллер продувки котла BC3250 Spirax Sarco
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Описание
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ЗАДАЙТЕ ВОПРОС ПРОДАВЦУ
Описание
Устройство BC3250 – это контроллер продувки для парогенераторов. Открывая и закрывая клапан
продувки, контролирует TDS (общее содержание растворенных в растворе солей) в воде. Кроме того,
контролирует дренажный клапан, который удаляет с днища котла растворенные соли.
Функция оборудования – контроль электрической проводимости жидкости вместе с датчиком
проводимости, дренажным клапаном днища или дренажным клапаном конденсата.
Дренажный клапан днища регулируется таймером.
Контроллер может быть установлен на панели, на DIN-рейке или непосредственно на специальной
монтажной раме, питание 99/264 Vca.
Передняя панель снабжена графическим LCD дисплем и клавиатурой из 5 кнопок.
В случаях, когда датчик установлен непосредственно на котле, можно дополнительно использовать
фильтр с целью увеличения эффекта угасания. Данная система поможет избежать слишком частого
срабатывания клапана в случае турбулентности.
ЗАДАЙТЕ ВОПРОС ПРОДАВЦУ
Table of Contents for Spirax Sarco BC3250:
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IM-P403-89 EMM Issue 8 12 4680 US / CM Process variable (PV) is displayed (current conductivity or TDS), in µS / cm or ppm, depending on user choice. 9990 RANGE Shows the range that has been selected by the user. e.g. 0 — 9990 5000 SP Set Point (SP), displays the desired water conductivity or TDS selected by the user. 500 SP HYST Shows the hysteresis value (dead-band) selected to prevent over-frequent valve ope
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IM-P403-89 EMM Issue 8 4 1.1 Intended use i) Check that the product is suitable for use with the intended fluid. ii) Check material suitability, pressure and temperature and their maximum and minimum values. If the maximum operating limits of the product are lower than those of the system in which it is being fitted, or if malfunction of the product could result in a dangerous overpressure or overtemperature occurrence, ensure a safety device is included in the system to prevent such over-limit situations. iii) Determine the correct installation s
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IM-P403-89 EMM Issue 8 50 TEST DISPLAY TEST INPUT Turns on all the segments on the display. The screen should be completely black if all pixels are working. Press the button to enter test input mode, or the button to exit the test mode and return to the main menu. Displays the signal on each input. TEST OUTPUT Tests the outputs to the required configuration. 6.4.11 TEST sub-menu Allows access to the diagnostic tools.
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IM-P403-89 EMM Issue 8 3 Symbols Equipment protected throughout by double insulation or reinforced insulation. Functional earth (ground) terminal, to enable the product to function correctly. Not used to provide electrical safety. Clean earth / ground. Safety earth. Caution, risk of electric shock. Caution, risk of danger, refer to accompanying documentation. Optically isolated current source or sink. Caution, Electrostatic Discharge (ESD) sensitive circuit. Do not touch or handle without proper
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IM-P403-89 EMM Issue 8 66 TDS — SP (Set Point) Ranges 0 – FSD Default 50% FSD Resolution (steps) 0.1% FSD Units µS / cm or ppm TDS — HYST (Set Point hysteresis) Ranges 0 – SP Default 5% FSD Resolution (steps) 0.1% FSD Units µS / cm or ppm TDS — CAL (Actual water TDS or conductivity to calibrate product) Ranges 0 – FSD Default 4000 Resolution (steps) 0.1% FSD Units µS / cm or ppm TDS — CAL INT (Calibration Interval – reminder to recalibrate product) Ranges 0 – 26 Default 0 (0 = off) Resolution (steps) 1 Units Weeks
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IM-P403-89 EMM Issue 8 57 9.3 Operational error messages Any operational errors that occur will be displayed in the run mode, on the alarms and errors screen. Error message Cause Action 1 Powerout There has been a loss of power to the product during operation. 1. Remove power from product. 2. Check that all wiring is correct. Power fail. 3. Check that the power supply is secure, i.e. does not suffer from ‘brown outs’ 4. Reapply power. 5. Press OK to
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IM-P403-89 EMM Issue 8 13 20 PURGE S Shows purge time (probe in pipeline). Flashes PURGE and ‘S’ (seconds). Pressing the ‘ ‘ or ‘ ‘ opens the blowdown valve for the purge time or 1 minute. 10 CLEAN S Shows the cleaning time selected. Flashes CLEAN and ‘S’ (seconds). Pressing the ‘ ‘ or ‘ ‘ to active the cleaning cycle and the blowdown valve will close. CLEAN is shown only if clean time > 0 30 TIMER
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IM-P403-89 EMM Issue 8 63 10.7 Output technical data Probe cleaning Maximum voltage 32 Vdc Drive CONSTANT (dc) or PULSED, 1 second on, 1 second off. 4-20 mA(s) Minimum current 0 mA Maximum current 20 mA Open circuit voltage (maximum) 19 Vdc Resolution 0.1% FSD Maximum output load 500 ohm Isolation 100 V Output rate 10 / second Relay(s) Contacts 2 x single pole changeover relays (SPCO) Voltage ratings (maximum) 250 Vac Resistive load 3 amp @ 250 Vac Inductive load 1 amp @ 250 Vac ac mo
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IM-P403-89 EMM Issue 8 59 10. Technical information 10.1 For technical assistance Contact your local Spirax Sarco representative. Details can be found on order / delivery documentation or on our web site: www.spiraxsarco.com 10.2 Returning faulty equipment Please return all items to your local Spirax Sarco representative. Please ensure all items are suitably packed for transit (preferably in the original cartons). Please provide the following information with any equipment being returned: 1. Your name, company name, address and telephone num
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IM-P403-89 EMM Issue 8 49 6.4.10 ALARM sub-menu An alarm is triggered at a set PV figure (TDS / conductivity). Hysteresis – 3% (default), 0 – 100% FS, 0.1% resolution. Prevents over-frequent switching of the alarm in a turbulent boiler. Do not set to more than 15% unless exceptional operating conditions are present. A further damping effect for very turbulent boilers (0 — 99s). Only available if timer switch is fitted and selected. Bottom blowdown alarm. In the ON position, an alarm will occur
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IM-P403-89 EMM Issue 8 54 8. Maintenance Note: Read the ‘Safety information’ in Section 1 before starting any maintenance. No special servicing, preventative maintenance or inspection of the product is required. During installation or maintenance, the rear of the product must be protected from environmental pollutants entering the product. Alternatively, the tasks can be performed in a dry clean environment. 8.1 Cleaning instructions Use a cloth dampened with tap /
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IM-P403-89 EMM Issue 8 47 An automatic probe scale detect feature is available if a CP32 two-tip probe is fitted and selected. It selects the action taken by the controller to a probe with too high a resistance, caused, for example, by scaling. If ‘CLEAN’ or ‘AL + CLEAN’ is selected, the interval time is automatically set to 10 minutes until the scale is removed – see Figure 32. Constant Pulsed Fig. 32 Duration 10 minutes OUTPUT RETRANS notes This sets the controller outputs to suit the two current loop standards in common use. It retrans
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IM-P403-89 EMM Issue 8 71 10.8.7 TEST MENU DISPLAY Ranges Black-on-white or white-on-black Default Black-on-white INPUT – INT TEMP (Maximum internal temperature of the electronics) Ranges -40 to 85 °C or -40 to 185 °F Resolution (steps) 1 Units °C or °F INPUT – RESIST (Calculated water resistance at temperature) Ranges 1.33 ohms – 1.4 Mohms Only available if a Pt100 is fitted. INPUT – OP TEMP (Boiler w
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IM-P403-89 EMM Issue 8 52 6.4.13 TEST OUTPUT sub-menu TEST OUTPUT RETRANS TEST OUTPUT VALVE TEST OUTPUT BBVALVE TEST OUTPUT ALARM 1 TEST OUTPUT CANCEL? Enables the output to be adjusted between 4 mA and 20 mA to test the system. Energises / de-energises the TDS valve relay for test purposes. Energises / de-energises the bottom blowdown valve relay for test purposes. Energises / de-energises the alarm relay for test purposes. Resets the system to au
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Special functions in run mode
Purge
Manually opens the blowdown valve for the purge time set during commissioning. If the purge
time has been set to zero,· the valve will open for 1 minute.
—
Using the ‘
‘ or ‘
‘ buttons, select ‘PURGE’.
—
Pressing the ‘
‘ or ‘
‘ opens the blowdown valve for the purge time or 1 minute.
—
The display will return to the process variable run menu.
—
‘BLOWDOWN-PURGE’ or ‘BLOWDOWN-TDS TEST’ will appear on the information line
during this period.
—
On completion of the purge time, the controller will revert to normal control.
Cleaning
Activates a probe cleaning cycle for the period of time set during commissioning.
—
Using the ‘
‘ or ‘
‘ buttons, select ‘CLEAN’.
—
Pressing the ‘
‘ or ‘
‘ to active the cleaning cycle and the blowdown valve will close.
—
The display will return to the process variable run menu.
—
‘CLEANING’ will appear on the information line during this period.
—
On completion of the cleaning time, the controller will revert to normal control after 20
seconds. This is to allow any bubbles to disperse.
CAL
Enables the water treatment engineer / specialist to calibrate the controller from the run
menu. A pass code is not required.
—
Using the ‘
‘ or ‘
‘ buttons, select ‘CAL’.
—
Pressing the ‘
‘ or ‘
‘ will access the calibration menu in commission mode. See Section
6.4.6.5 INPUT-TDS-CAL.
—
On completion or exiting calibration, the display will return to the process variable run
menu and normal control will be resumed.
This page MUST be removed after
commissioning and kept in a safe,
access controlled location.
IM-P405-89 EMM Issue 8
1. Safety information
Safe operation of this product can only be guaranteed if it is properly installed,
commissioned, used and maintained by qualified personnel (see Section 1.11) in
compliance with the operating instructions. General installation and safety instructions
for pipeline and plant construction, as well as the proper use of tools and safety
equipment must also be complied with.
Your attention is drawn to IEE Regulations (BS 7671, EN 12953, EN 12952 and
EN 50156). Elsewhere, other regulations will normally apply.
All wiring materials and methods shall comply with relevant EN and IEC standards
where applicable.
Warning
This product is designed and constructed to withstand the forces encountered during
normal use. Use of the product other than as a boiler controller, or failure to install the
product in accordance with these Instructions, product modifications or repair could:
—
Cause injury or fatality to personnel.
—
Cause damage to the product / property.
—
Invalidate the
marking.
These instructions must be stored in a safe place near the product installation at
all times.
Warning
This product complies with Electromagnetic Compatibility Directive 2014/30/EU and
all its requirements.
This product is suitable for Class A Environments (e.g. industrial). A fully detailed EMC
assessment has been made and has the reference number UK Supply BH BC3250 2008.
The product may be exposed to interference above the limits of Heavy Industrial
Immunity if:
—
The product or its wiring is located near a radio transmitter.
—
Excessive electrical noise occurs on the mains supply. Power line protectors
(ac) should be installed if mains supply noise is likely. Protectors can combine
filtering, suppression, surge and spike arrestors.
—
Cellular telephones and mobile radios may cause interference if used within
approximately 1 metre (39″) of the product or its wiring. The actual separation
distance necessary will vary according to the surroundings of the installation
and the power of the transmitter.
This product complies with Low Voltage Directive 2014/35/EU by meeting the
standards of:
—
EN 61010-1:2010 Safety requirements for electrical equipment for measurement,
control, and laboratory use.
Static precautions (ESD)
Static precautions must be observed at all times to avoid damage to the product.
2
IM-P405-89 EMM Issue 8
Отдел продаж: info@oep.by
tel: +375 33 648-55-51
tel: +375 29 825-55-51
Отдел сервиса: service@oep.by
tel: +375 29 865-55-51
e-mail: info@oep.by
tel: +375 33 648-55-51
- ГЛАВНАЯ
- КАТАЛОГ ТОВАРОВ
- ПРОМЫШЛЕННЫЕ КОТЛЫ
- ПРОМЫШЛЕННЫЕ ЭЛЕКТРИЧЕСКИЕ КОТЛЫ
- ГОРЕЛКИ
- ЗАПАСНЫЕ ЧАСТИ ДЛЯ ГОРЕЛОК
- Топочные автоматы
- Газовые фильтры
- Датчики контроля пламени
- Кабели поджига
- Реле давления
- Сервоприводы
- Форсунки для горелок
- Электроды поджига
- Трансформаторы поджига
- Жидкотопливные насосы
- Газовые клапана
- Трансформаторы поджига
- Антивибрационные муфты
- Электродвигатели
- Регуляторы давления
- Электрокомпоненты
- Фланцы и прокладки
- Жидкотопливные компоненты
- Вентиляторы горелок
- Жаровые трубы
- Уравнительные диски
- ЗАПАСНЫЕ ЧАСТИ ДЛЯ КОТЛОВ
- ТРУБОПРОВОДНАЯ АРМАТУРА
- ТЕПЛООБМЕННОЕ ОБОРУДОВАНИЕ
- ЭЛКТРОТЕХНИЧЕСКАЯ ПРОДУКЦИЯ
- ОБОРУДОВАНИЕ SIEMENS
- СВЕТОТЕХНИЧЕСКАЯ ПРОДУКЦИЯ
- НАШИ УСЛУГИ
- Техническое обслуживание
- Пусконаладочные работы котельных
- Режимно-наладочные испытания
- Техническое обслуживание ГРП, ГРУ, ШРП
- Техническое обслуживание систем водоочистки
- Водно-химический режим котлов
- Пусконаладочные работы водоподготовительных установок
- Автоматизация котельных
- Внутренняя чистка котлов по газо-воздушному тракту
- Техническое обслуживание и наладка зерносушильных комплексов
- Сервисное обслуживание и ремонт горелок
- ДОСТАВКА И ОПЛАТА
- КОНТАКТЫ
ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ
- Напряжение: 99 — 264 V
- Потребляемая мощность: 7,5 Вт
- Описание
- ДОСТАВКА И ОПЛАТА
Описание
BC3250 является регулятором продувки паровых котлов. Он контролирует (общее количество растворенных твердых веществ — солей в растворе) по открытию и закрытие клапана продувки.
Продукт работает в сочетании с датчиком проводимости, клапаном продувки котла, клапаном сброса давления и для обнаружения конденсата загрязнения.
МАРКИРОВКИ
- Spirax Sarco BC3250
Оплата производится в безналичной форме путем перечисления денежных средств на расчетный счет поставщика. Способы доставки: — Самовывоз, со склада поставщика по адресу г. Минск ул. Скрипникова д. 35, пом. 143
— Доставка транспортной компанией в любую точку Беларуси.
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