Spirax sarco sp400 инструкция на русском

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3.568.5275.400

Electropneumatic Smart Positioner

IM-P343-37

CH Issue 3

Printed in Italy

SP400

5. Installation

7. Gyorsbeállítási folyamat

8. Programozási

folyamatábra

9. Programozás és

beüzemelés

11. Default values and

program settings

12. Glossary of

display data

IM-P343-37

CH Issue 3

1

© Copyright 2011

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Summary of Contents for Spirax Sarco SP400

  • Page 1
    3.568.5275.400 IM-P343-37 CH Issue 3 SP400 Electropneumatic Smart Positioner Installation and Maintenance Instructions 1. Index 2. Safety information 3. Technical information 4. Options 5. Installation 6. Electrical connections 7. Gyorsbeállítási folyamat 8. Programozási folyamatábra 9. Programozás és beüzemelés 10. Maintenance 11.
  • Page 2
    Programmable functions 4. Options Pressure gauge block Mounting the SP400 positioner — General informaton Sequence for mounting an SP400 positioner to 5. Installation a linear actuator Sequence for mounting an SP400 positioner to a rotary actuator Air supply and connections…
  • Page 3
    IP65 (see BS EN 60534-1 1998). 2.2 Electrical safety requirements The SP400 is a class III product which must only be powered from Safe Extra Low Voltage (SELV) sources whether by virtue of a 4 — 20 mA control signal or from a separate power supply.
  • Page 4
    3. Technical information 3.1 Description The SP400 smart valve positioner is loop powered from a 4 — 20 mA input signal to provide accurate adaptive positional control of pneumatic actuated linear and quarter turn valves. Precise control is maintained through valve position feedback that automatically varies the pneumatic output pressure to overcome the effects of stem friction and flow forces to maintain desired valve position.
  • Page 5
    No. Features indicates all is OK ! Indicates a delay in positioning, this disappears when the position is reached Indicates that the value displayed is a percentage Indicates that the value displayed is the input current measured in mA Indicates that the value displayed is a time measured in seconds Indicates that you’re accessing the main programming menus…
  • Page 6
    3.3 Materials Part Material Finish Case and cover Die cast aluminium Anti-corrosive paint to RAL5010 Magnet bracket Die cast aluminium 3.4 Programmable functions Autostroke Automatic commissioning routine Valve type 2-port or 3-port Selectable 0 to 100% or 100% to 0% % travel depending on valve / actuator configuration Control action…
  • Page 7
    4. Options 4.1 Pressure gauge block An optional pressure gauge block (Figure 3) can be fitted onto the SP400 positioner which includes two pressure gauges indicating air supply pressure and output air signal pressure to the actuator. The pressure gauge block can be retrospectively fitted using 2 off M5 socket head screws.
  • Page 8
    VDI / VDE 3845 compliant mounting kit for rotary actuators. 5.1.2 The SP400 has an enclosure rating of IP65 and should be installed in a location that will not exceed its ambient temperature limits of -10°C minimum and +80°C maximum.
  • Page 9
    5.2 Sequence for mounting an SP400 positioner to a linear actuator Fig. 4 Pillar mounting kit for a linear actuator 5.2.1 Loosely attach the magnet bracket (2) to the valve / actuator connector (refer to Figures 4 and 5). Be sure it is positioned horizontally (as shown in Figure 5).
  • Page 10
    PN1000 Fig. 7 Bracket markings 5.2.3 If you’re not using a Spirax Sarco actuator, slide the bracket till the distance ‘A’ between the center of the magnet and the inner side of the mounting plate is 25 mm (Figure 8).
  • Page 11
    Fig. 9 Pillar actuator assembly Mounting plate Assembled Yoke actuator Fig.10 Yoke actuator assembly 5.2.5 Locate the protection plate onto the back of the SP400 positioner housing and fix in place (Figures 11 and 12). Protection plate Assembled Fig. 11 Fig.
  • Page 12
    5.2.6 5.2.7 Attach the positioner mounting plate to the Adjust the vertical position of the SP400 positioner as shown in Figures 26 and 27. positioner and mounting plate assembly, by sliding it up or down on the pillar style actuators,…
  • Page 13
    5.3 Sequence for mounting an SP400 positioner to a rotary actuator 5.3.1 Assembly for fitting an SP400 on to a ¼ turn valve. Fig. 17 Mounting kit IM-P343-37 CH Issue 3…
  • Page 14
    Fig. 19 Fig. 18 Fig. 20 IM-P343-37 CH Issue 3…
  • Page 15
    Fig. 21 Assembled Fig. 22 IM-P343-37 CH Issue 3…
  • Page 16
    5.3.2 Adjust the magnet orientation as illustrated in Figures 23 and 24 and tighten the bolt to fix the magnet into position. There should be a distance of between 5 and 14 mm between the magnet and the positioner. Refer to Figure 23 for actuator with clockwise rotation. Refer to Figure 24 for actuator with anti-clockwise rotation.
  • Page 17
    / regulator is fitted in the mains air supply to the positioner. The filter / regulator should have a coalescing filter such as a Spirax Sarco type MPC2, or suitable compressed air pipework is used.
  • Page 18
    Systems: Installation design and practice or local equivalent. 6.2 Wiring diagrams 6.2.1 Terminal block MENU MANUAL AUTOS AUTOMATIC TUNE AUTOSTROKE keep pressed SP400 Fig. 26 Pole Description Not used 4-20 mA current signal input Mainboard Not used Not used Not used…
  • Page 19
    6.2.2 Single loop applications The SP400 is loop powered using the 4 — 20 mA input signal source providing a minimum signal of 3.6 mA can be maintained. Minimum current 3.6 mA Maximum current 30 mA Maximum voltage drop < 7 V…
  • Page 20
    7. Gyors beállítási funkció 2-utú szelep Akövetkező leírás a 2 utú szelepeknél használható melyhez pneumatikus működtetőt szereltek direct működésú és a vezérlőjele 4-20 mA kivétel ha egyébb különleges beállítást igényel. Megjegyzés:: A PN5000 és PN6100 sotrozathoz egyéb beállítások is szükségesek. (lásd a 9.5.2).
  • Page 21
    (with travel setting (TRAVL) 0 — 100%, refer to Figures 14 and 15) Proceed as above up to Section 7.1.8. 7.2.1 On completion of a successful autostroke press and hold the key for 3 seconds to access the SP400 MENU. 7.2.2 key three times to access SET. Press the 7.2.3 Press the key once to advance to VALVE TYPE.
  • Page 22
    8. Programozási folyamatábra Beállítás Software SP400 verzió (Ver X.XX ) MENÜ Kézi működtetés RETRN PSWRD (MCTL ) parancstól MANOP % Úthosz Autostroke aktiválása (TRAVL AUTOS (AUTOS ) 0-100% / 100-0% ) Megjegyzés: A TUNE, SET, és RUN parancsok csak a sikeres AUTOSTROKE lefútatása…
  • Page 23
    3 sec enter Enter Auto vissza Tarolt adatok torlese (RESET) Tarolt adatok visszaallitasa (RETRN) atmeneti adatok tarolasa (RTAIN) C-CAL DBAND VALVE SPLIT RANGE CTRLA AUTO mA INPUT OPERATION (% TRAVEL) SP400 MENU-be) IM-P343-37 CH Issue 3…
  • Page 24
    Gyors beállítás Programozási megjegyzések A szabályzó szelephez ilesztett poziciónáló beállítást igényel. A minimálisműködtető jel 3.6 mA, amely a poziciónáló működéséhez szükséges. A programozáshoz a SP400-as menűjébe kell belépni és futatni a az AUTOSROKE funkciót mielőtt az automata állásba lehetne kapcsolni.
  • Page 25
    9.2.1 VER -.— szoftver verzió Programozási megjegyzések A szofver verzió kijelzéséhez az enter gombot kell megnyomni Az enter gomb megnyomásával visszatér a menűbe. Automatikusan is visszatér 10 másodperc mulva a SP400-as menűbe. Nyomd és tarsd az enter gombot lenyomva a PSWRD menűhőz. IM-P343-37…
  • Page 26
    Resetting to default values (refer to Section 9 for default values) should be used if it is intended to use the positioner on a different control valve. If the SP400 positioner has been moved on its mounting or is to be fitted on a different control valve it will be necessary to undertake a new autostroke (AUTOS).
  • Page 27
    9.3 MANOP 3 second enter Manual operation C-CAL MANOP (MCTL) Fig. 31 Programming notes Press and hold the key for 3 seconds to enter manual control mode (MCTL). The display will count the 3 seconds. Press the key to enter the current calibration mode (C-CAL). Press the key to return to MANOP.
  • Page 28
    12 mA 100% 20 mA 20 mA In this way a perfect match is achieved between the setpoint of the PLC and the setpoint of the of the SP400 (i.e. the input current read by the SP400). IM-P343-37 CH Issue 3…
  • Page 29
    AUTOS — automatic autostroke commissioning % Travel 3 second (TRAVL Autostroke activate enter AUTOS 0-100% / (AUTOS) 100-0%) Fig. 32 Programming notes AUTOS provides access to: 1. Autostroke commissioning (AUTOS). 2. % travel display (TRAVL). AUTOS Autostroke provides an automatic commissioning routine which will take approximately 1 to 3 minutes to complete.
  • Page 30
    9.4.1 TRAVL — % travel display Programming notes Press the key to access TRAVL. Provides selection of valve travel display with option of 0 — 100% or 100 — 0%. Default is 0 — 100%. Use the keys to toggle selection. key to return to AUTOS.
  • Page 31
    Display = 0% Display = 100% Fig. 35 2-port valve normally open — TRAVL setting = 100% to 0% Display = 100% Display = 0% Fig. 36 2-port valve normally closed — TRAVL setting = 100% to 0% IM-P343-37 CH Issue 3…
  • Page 32
    100% 100% TRAVEL setting = 0 to 100% TRAVEL setting = 0 to 100% DISPLAY = 0% DISPLAY = 100% TRAVL setting = 100 to 0% TRAVL setting = 100 to 0% DISPLAY = 100% DISPLAY = 0% Fig. 37 3-port valve and spring extend actuator 100% 100% TRAVEL setting = 0 to 100%…
  • Page 33
    SET — setting of valve functions SPLIT DBAND VALVE CTRLA RANGE Fig. 39 Programming notes Provides access to basic valve set up functions. Press the key to scroll round all SET functions. Functions include: — Valve type (2-port or 3-port) (VALVE) — Control action (direct or reverse)
  • Page 34
    9.5.1 VALVE — valve type Programming notes 2-port On 2-port valves when the setpoint is 100%, the positioner will open to 95% of the stroke and display 100%, to prevent the back of the plug hitting the bonnet. Tight shut-off is set to 1% on ‘vent’ operation. 3-port On 3-port valves tight shut-off is set to 1% on ‘vent’ and ‘fill’ operations to ensure shut-off on both seats.
  • Page 35
    9.5.2 CTRLA — direct or reverse control action Programming notes Provides selection of direct (dIRCT) (4 — 20 mA) or reversed (REV) (20 — 4 mA) valve positioning control action. Press the keys to select desired action. Default action is dIRCT. Press the key to accept the displayed action and advance to deadband (DBAND).
  • Page 36
    Fig. 42 CTRL Control Action dIRCT or REV setting guidance Installed orientation At-rest position Control action 100% dIRCT 4 mA 20 mA 100% 100% 4 mA 20 mA 100% dIRCT 4 mA 20 mA 100% 100% (TRAVL) 0 — 100% 4 mA 20 mA 4 mA…
  • Page 37
    9.5.3 dbANd — deadband setting (positional sensitivity) Programming notes Dead-band provides adjustment of the valve positioning sensitivity relative to the input signal and is expressed as a % of the input signal span. Default value based on a 4 — 20 mA input signal span is 0.5%. To alter the displayed value press the keys.
  • Page 38
    The valve will move to a position as dictated by the input control signal. To alter or check SET or TUNE values it is necessary to return to the SP400 MENU. Press key for 3 seconds to return to the SP400 MENU. The display will count the and hold the 3 seconds.The positioner will vent the actuator and the valve will travel to its fail safe position.
  • Page 39
    At any time during automatic operation the mA input signal can be displayed by pressing the key. To return to the SP400 MENU press and hold the key for 3 seconds. Commissioning notes During normal operation the % valve travel will be continually displayed. A indicates that the valve is performing satisfactorily.
  • Page 40
    To change the filter proceed as follows: Ensure that the air supply to the positioner is isolated. Unscrew the filter plug (1) from the SP400 housing using a 5 mm hex. head socket key (refer to Figure 65). The replacement filter plug can now be fitted: Fit the ‘O’ ring (4) and filter (3) onto the filter plug (1) (refer to Figure 49).
  • Page 41
    11. Default values and program settings Default Programmed Main menu Sub-menu Setting options value value 2-PORT Valve type (2-PORT) 3-PORT (VALVE) Control action Direct (dIRCT) (dIRCT) (CTRLA) Reverse (REV) Deadband 0.5%, 1.5%, 0.5% (dBAND) 3.0%, 5.0% (range 4-20 mA) Split range LOW (range 4-13 mA) (SPLIT) HIGH (range 11-20 mA)
  • Page 42
    12. Glossary of display data 12.1 Main menu display functions Display Description SET UP Indicates that the SP400 positioner fitted to the valve has not been programmed or commissioned. Indicates that you have now entered the SP400 main menu. Provides access to: SP400 • View the version of the embedded software.
  • Page 43
    12.2 Sub-menu display functions Display Description VER x.xx Indicates the version of software embedded within the SP400 positioner. PSWRD Permits the upgrade from SP400 to SP500. RETRN Enables previously stored function values to be recalled. RTAIN Enables temporary changes made to function values to be retained.
  • Page 44
    IM-P343-37 CH Issue 3…

Table of Contents for Spirax Sarco SP400:

  • IM-P343-37 CH Issue 3 13 5.3 Sequence for mounting an SP400 positioner to a rotary actuator 5.3.1 Assembly for fitting an SP400 on to a ¼ turn valve. Fig. 17 Mounting kit

  • IM-P343-37 CH Issue 3 41 11. Default values and program settings Main menu Sub-menu Setting options Default Programmed value value SET Valve type 2-PORT (VALVE) 3-PORT (2-PORT) SET Control action Direct (dIRCT) (CTRLA) Reverse (REV) (dIRCT) SET Deadband 0.5%, 1.5%, (dBAND) 3.0%, 5.0% 0.5% Split range OFF (range 4-20 mA) SET (SPLIT) LOW (range 4-13 mA) OFF HIGH (range 11-20 mA)

  • IM-P343-37 CH Issue 338 9.6 RUN — automatic operation Fig. 43 Programming notes Provides the facility to put the valve into automatic operation. Press and hold the key for 3 seconds to start automatic operation. The display will count the 3 seconds. The valve will move to a position in response to the input control signal. All values stored in the temporary memory will be transferred to the permanent memory. Commissioning notes By pressing and holding the key for 3 seconds all values previously set will be entered

  • IM-P343-37 CH Issue 326 9.2.2 PSWRD menu This menu allows the user to upgrade an SP400 to an SP500 smart positioner. Contact our offices for further details. 9.2.3 RETRN — RTAIN — RESET Programming notes Provides the facility to restore previous permanently stored values (RETRN), to retain values stored in the temporary memory (RTAIN) or to reset all values to factory default settings (RESET). Press the and keys to select RETRN, RTAIN or RESET. To advance proceed as follows: RETRN To cancel any temporary changes to progr

  • IM-P343-37 CH Issue 3 31 Display = 100% Display = 0% Display = 100% Display = 0% Fig. 35 2-port valve normally open — TRAVL setting = 100% to 0% Fig. 36 2-port valve normally closed — TRAVL setting = 100% to 0%

  • IM-P343-37 CH Issue 3 17 Fig. 25 ¼» NPT air supply (supply) ¼» NPT air signal to actuator (output 1) 5.4 Air supply and connections WARNING: Supply air pressure must not exceed the maximum allowable air pressure of the actuator. Air connections should be ¼» NPT for air supply (supply) and output signal to actuator (Figure 25). The supply air should be between 1.4 bar g minimum and 6 bar g maximum and be oil and dust free to IEC 60770. Mains air supply may sometimes contain traces o

  • IM-P343-37 CH Issue 3 1 SP400 Electropneumatic Smart Positioner Installation and Maintenance Instructions IM-P343-37 CH Issue 3 3.568.5275.400 1. Index 2. Safety information 3. Technical information 4. Options 5. Installation 6. Electrical connections 7. Gyorsbeállítási folyamat 8. Programozási folyamatábra 9. Programozás és beüzemelés 10. Maintenance 11. Default values and program settings 12. Glossary of display data Printed in Italy © Copyright 2011

  • IM-P343-37 CH Issue 322 Autostroke aktiválása (AUTOS ) Kézi működtetés (MCTL ) 8. Programozási folyamatábra Fig. 29 MANOP AUTOS SET RUN Beállítás SP400 MENÜ % Úthosz (TRAVL 0-100% / 100-0% ) Megjegyzés: A TUNE, SET, és RUN parancsok csak a sikeres AUTOSTROKE lefútatása után érhető el. (AUTOS ) RETRN parancstól PSWRD Software verzió (Ver X.XX )

  • IM-P343-37 CH Issue 3 9 5.2.1 Loosely attach the magnet bracket (2) to the valve / actuator connector (refer to Figures 4 and 5). Be sure it is positioned horizontally (as shown in Figure 5). Fig. 4 Pillar mounting kit for a linear actuator Fig. 5 Yoke mounting assembly for a linear actuator 5.2 Sequence for mounting an SP400 positioner to a linear actuator 2 2

  • IM-P343-37 CH Issue 3 27 9.3 MANOP Fig. 31 Programming notes Press and hold the key for 3 seconds to enter manual control mode (MCTL). The display will count the 3 seconds. Press the key to enter the current calibration mode (C-CAL). Press the key to return to MANOP. In MANOP press the key to advance to autostroke (AUTOS). Commissioning notes Before initiating an autostroke commissioning (AUTOS) use manual control (MCTL) to manually fully inflate and deflate the actuator to ensure there a

  • IM-P343-37 CH Issue 3 21 7.2 3-port valves (with travel setting (TRAVL) 0 — 100%, refer to Figures 14 and 15) Proceed as above up to Section 7.1.8. 7.2.1 On completion of a successful autostroke press and hold the key for 3 seconds to access the SP400 MENU. 7.2.2 Press the key three times to access SET. 7.2.3 Press the key once to advance to VALVE TYPE. Press the key to indicate VALVE 3-PORT.

  • IM-P343-37 CH Issue 3 23 mA INPUT AUTO OPERATION (% TRAVEL) C-CAL SP400 MENU-be) Key 3 sec enter Enter Auto vissza Tarolt adatok torlese (RESET) Tarolt adatok visszaallitasa (RETRN) atmeneti adatok tarolasa (RTAIN) VALVE CTRLA DBAND SPLIT RANGE

  • IM-P343-37 CH Issue 3 37 9.5.3 dbANd — deadband setting (positional sensitivity) Programming notes Dead-band provides adjustment of the valve positioning sensitivity relative to the input signal and is expressed as a % of the input signal span. Default value based on a 4 — 20 mA input signal span is 0.5%. To alter the displayed value press the and keys. Press the key to accept the displ

  • IM-P343-37 CH Issue 318 6. Electrical connections 6.1 Guidance notes on wiring installation For heavy industrial applications it is recommended to use screened cables or signal cables run in metal conduit. Failure to do so could result in positional errors of up to ±5% in an RF field excess of 10 V/m. If screened cables are used, ensure that the screen is connected to the local earth at one end with a connection resistance of less than 1 ohm. For light industrial application

  • IM-P343-37 CH Issue 3 19 6.2.3 Multi-loop applications Loop powered multi-positioner connections 4 — 20 mA signal + @ 14 V minimum — In a loop powered application, the 4-20 mA signal must be capable of supplying a minimum of 7 V per positioner at 20 mA. In a split range application the signal source must be capable of supplying sufficient voltage, i.e. 14 V is enough to power 2 positioners. Fig. 27 4 — 20 mA signal 3 4 + — 3 4 Positioner 1 3 4 Positioner

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Programming notes

Press the

key to access TRAVL.

Provides selection of

Default is 0 — 100%.

Use the

and

key to return to AUTOS.

Press the

%

The selection of

Figures 33 to 36, and Figures 37 and 38 (page 32) provide guidance on selection. After

completion of AUTOS if a change is made to TRAVL it will be necessary to initiate an AUTOS

routine once again.

Display = 0%

Fig. 33 2-port valve normally closed — TRAVL setting = 0 to 100%

Display = 0%

Fig. 34 2-port valve normally open — TRAVL setting = 0 to 100%

30

%

valve travel display with option of 0 — 100% or 100 — 0%.

keys to toggle selection.

Commissioning notes

valve travel display depends on the valve and actuator configuration.

Display = 100%

Display = 100%

IM-P343-37 CH Issue 3

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Spirax Sarco SP400 Installation and maintenance instructions manual

  • Spirax Sarco
  • Valve Positioners
  • Installation and maintenance instructions manual for Spirax Sarco SP400
  • spirax-sarco-sp400-installation-and-maintenance-instructions-manual-44_manual.pdf
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  • IM-P343-37 CTLS Issue 4 19 SP400 Electropneumatic Smart Positioner 5.3.2 Adjust the magnet orientation as illustrated in Figures 23 and 24 and tighten the bolt to fix the magnet into position. There should be a distance of between 5 and 14 mm between the ma …

  • IM-P343-37 CTLS Issue 4 9 SP400 Electropneumatic Smart Positioner 3.4 Programmable functions Autostroke Automatic commissioning routine Valve type 2-port or 3-port % travel Selectable 0 — 100% or 100% — 0% depending on valve/actuator configuration Control a …

  • IM-P343-37 CTLS Issue 4 41 SP400 Electropneumatic Smart Positioner Main menu Sub-menu Setting options Default value Programmed value SET Valve type (VALVE) 2-port 3-port (2-port) SET Control action (CTRLA) Direct (dIRCT) Reverse (REV) (dIRCT) SET Deadband ( …

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Spirax Sarco SP400 Installation and maintenance instructions manual

  • Spirax Sarco
  • Valve Positioners
  • Installation and maintenance instructions manual for Spirax Sarco SP400
  • spirax-sarco-sp400-installation-and-maintenance-instructions-manual-44_manual.pdf
  • 44 |

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Document Transcription:

  • IM-P343-37 CH Issue 3 27 9.3 MANOP Fig. 31 Programming notes Press and hold the key for 3 seconds to enter manual control mode (MCTL). The display will count the 3 seconds. Press the key to enter the current calibration mode (C-CAL). Press the key t …

  • IM-P343-37 CH Issue 3 29 9.4 AUTOS — automatic autostroke commissioning AUTOS % Travel (TRAVL 0-100% / 100-0%) Autostroke activate (AUTOS) 3 second enter Fig. 32 Programming notes AUTOS provides access to: 1. Autostroke commissioning (AUTOS). 2. …

  • IM-P343-37 CH Issue 3 15 Fig. 21 Fig. 22 Assembled

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