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• Page 1: User Manual

  SMEG GW3060 GLASSWARE WASHER USER MANUAL (code 914773904) SMEG S.p.A. Via Leonardo da Vinci, 4 42016 Guastalla (RE) – Italy Tel. +39 0 522 821 1 Fax +39 0 522 821 592 e-mail:instruments@smeg.it internet:www.smeg-instruments.com…

• Page 2
  This manual is for informational purposes only. The contents of this manual and the appliance described herein may be liable to modification without prior notice. In no case may SMEG be held liable for any direct or accidental damages deriving from or concerning the use of this manual.
• Page 3
  Our Technical Assistance Department can tell you anything you need to know about how to use your appliance in the proper way and can also put you in contact with your nearest authorized Assistance Centre if necessary. International customers, please contact your local SMEG distributor. Versione 22.10.08…

• Page 4: Table Of Contents

  Manuale GW3060 — User TABLE OF CONTENTS 1. KEY TO THE SYMBOLS USED IN THE MANUAL AND ON THE MACHINE INTRODUCTION GENERAL RECOMMENDATIONS GENERAL OPERATING INSTRUCTIONS POWERING CONTROLS BRIEF DESCRIPTION OF THE OPERATING CYCLE HOW TO CARRY OUT A WASHING/DISINFECTING CYCLE…

• Page 5
  Manuale GW3060 — User 7.2.6 First-aid measures for use of detergents THE THERMAL DISINFECTION PROCESS ALARM MESSAGES CLEANING AND SERVICING ROUTINE INSPECTIONS HOW TO CLEAN THE SPRAYING ARMS HOW TO CLEAN THE FILTERS HOW TO CLEAN THE INLET FILTERS INSPECTION…

• Page 6: Key To The Symbols Used In The Manual And On The Machine

  Manuale GW3060 — User KEY TO THE SYMBOLS USED IN THE MANUAL AND ON THE MACHINE Read with the utmost care Warning, danger Warning, hot surfaces Versione 22.10.08…

• Page 7: Introduction

  All other use is considered improper. The manufacturer declines all liability for uses differing from those indicated. SMEG declines all liability for damage caused by washing, in the machine, instruments for which the relative manufacturers have not explicitly authorized automatic decontamination.

• Page 8: General Recommendations

  If the appliance functions in a faulty way, disconnect it from the electricity main and shut off the water cocks. After having done this, call the nearest authorized Assistance Center. The machine must only be used by specifically trained persons. It is Smeg’s task to train the designated users when the appliance is installed.

• Page 9: General Operating Instructions

  Manuale GW3060 — User GENERAL OPERATING INSTRUCTIONS POWERING Switch S1 that powers model GW3060 is situated on the front panel. CONTROLS The keyboard, positioned on the right side of the front panel, is divided into two separate sections: . The left-hand part of the display with keys for starting and stopping a program, and for the reset process;…

• Page 10
  Manuale GW3060 — User STOP: stops the current program RESET: forces the machine to run through a reset procedure (both in the case of a deadlock and in other situations, such as those after an alarm has occurred) ARROW UP: selection key ARROW DOWN: selection key ARROW LEFT –…
• Page 11
  Manuale GW3060 — User ENTER: confirms the selection made/program selection; door opening INC: increases the value in question/selects yes ESC: quits the current mask and goes back to the previous step DEC: decreases the value in question/selects no The keys appear on the bottom line of the display as they are activated.

• Page 12: Brief Description Of The Operating Cycle

  . open the cabinet door and turn the switch to position 1; . wait a few seconds, to allow the system to initialize; . after the SMEG logo has appeared, the system will access the menu of the selected program (e.g. “PLASTIC 70°C”);…

• Page 13
  Manuale GW3060 — User If the key is selected, the system will access the program execution menu: This menu displays the following information: PR: PLASTIC 70°C . the name of the program activated; . the phase in which the appliance is operating (the appliance is being filled Phase1 — FILLING with water in the example);…

• Page 14: Printing The Last Cycle Executed

  Manuale GW3060 — User PRINTING THE LAST CYCLE EXECUTED A printout can be made of the last cycle executed when the machine is in standby mode: proceed as follows. PR: PLASTIC N° PHASES 5 … Press the STOP button. The following screen will appear: LAST CYCLE PRINTOUT <YES>…

• Page 15: How To Select A Washing/Disinfecting Cycle

  Manuale GW3060 — User HOW TO SELECT A WASHING/DISINFECTING CYCLE Access the initial menu: PR: PLASTIC 70°C (000003) N° Phases: 5 Duration: 1:10:00 <Dryer ON> 05/02/06 08:30:17 press to move to a higher menu where the list of programs can be scrolled with keys <PREWASH>…

• Page 16: How To Open The Washing Chamber Door In Emergency

  It is dangerous to open the door when the temperature inside the washing chamber exceeds 50°C! Smeg declines all liability for damage to persons or property caused by forcing the door open during a thermal disinfection cycle. Versione 22.10.08…

• Page 17: Security Policy, User Password And Super User

  Manuale GW3060 — User SECURITY POLICY, USER PASSWORD AND SUPER USER For safety reasons, Smeg implements a protection policy with four password levels that enable or deny access to the menus of the appliance. These are, in increasing order: . user level: concerns the people who actually operate the machine (nurses, assistants, department heads). This password enables access to the “program selection”…

• Page 18
  Manuale GW3060 — User Remember to change the password when the appliance is used for the first time so as to be certain of who is enabled to access the machine (see § 11.1). The “User Control Activation” option can be activated to make sure that the appliance is operated by authorized users (see §…

• Page 19: Built-In Softener

  Manuale GW3060 — User BUILT-IN SOFTENER The machine has a softener for the washing water. The amount of lime in the water (denoting its hardness) is responsible for the whitish stains on the dry instruments, which tend to become opaque after a certain period of time. The instrument washer is equipped with an automatic decalcifier which removes the hardening substances from the water by means of specific regenerating salt.

• Page 20: Use Of The Appliance With Softened Mains Water

  Manuale GW3060 — User Before proceeding with a new washing cycle, it is advisable to run the “Prewash” program 1 to eliminate any salt residues that may have remained in the tub along with the excess initial salt. Fig. 3.2.2.1 After the salt has been added, remember that the resins will only regenerate automatically for the first time after several work cycles, i.e.

• Page 21: Forced Resin Regeneration

  Manuale GW3060 — User 5.7.3 Forced resin regeneration Simply enter 0 in the PHASE NUMBER data item in the menu below to make the machine perform a forced regeneration cycle immediately. HARDNESS IN °F <XX.0> HARDNESS IN °T <XX.0> HARDNESS IN °I <XX.0>…

• Page 22: How To Regulate The Washing Pressure In The Spraying Arms

  A loaded trolley can weigh as much as 20 kg: take care when handling it. Persons with problems affecting their backs or articulations should not load or unload the trolleys. Smeg declines all liability for problems concerning the health of persons caused by lengthy use of the machine.

• Page 23: Detergent Dispensing System

  Manuale GW3060 — User 5.10 DETERGENT DISPENSING SYSTEM The machine is equipped with 4 peristaltic pumps as a maximum that dispense liquid detergents. They are placed at the rear cover of the machine on the right end; depending on the machine model, there may be 1 or 2 pumps by default.

• Page 24
  Manuale GW3060 — User If detergent spills out of the container it must be dried immediately. The amount of detergent to dispense during a phase is programmed by means of the general programming menu. Consult the ‘PROGRAMMING AND PROGRAM EDITING’ chapter for further details about programming and modifying the programs.

• Page 25: Preparation For The Washing And Disinfecting Phase

  Manuale GW3060 — User PREPARATION FOR THE WASHING AND DISINFECTING PHASE Effective disinfection starts with the instrument preparation phase. To ensure that, eliminate any possible coarse residue remaining from previous activities using suitable soaking methods and treatments before placing the instruments in the appropriate baskets “delicately.”…

• Page 26: Washing Programs — Description

  Manuale GW3060 — User WASHING PROGRAMS — DESCRIPTION SMEG’s ‘original’ programs are installed in program positions 1 to 20. These programs have been researched and formulated so as to guarantee the best possible washing and disinfecting results. However, they can be changed in relation to the quantity of detergent.

• Page 27: Washing And Disinfecting Programs

  Manuale GW3060 — User WASHING AND DISINFECTING PROGRAMS Table 7.3.1 describes the functions accomplished by the 20 Operating Theater default programs. Only peristaltic pumps 1 and 2 are activated in the standard programs. To activate the other pumps, access the programming menu and activate them in the required phase.

• Page 28: Efficacy Of The Washing Action And Detergents

  Connect the demineralized water supply when possible (conductivity < 8-10 μS). It may be advisable to increase the amount of water used for each phase (by means of the relative menu), depending on the washing trolley and program selected; this parameter may not be changed for Smeg’s programs. 7.2.3 Water pressure By operating correctly, the washing pump ensures that the pressure in the machine’s hydraulic circuit is correct.

• Page 29: Detergents Used

  Smeg has prepared two groups of programs that differ as to the type of detergents used: both groups provide optimum washing and disinfecting results, depending on the case in question.

• Page 30: First-Aid Measures For Use Of Detergents

  Manuale GW3060 — User 7.2.6 First-aid measures for use of detergents Smeg’s DETERLIQUID D and D2 General advice: Remove any contaminated garments and take them to a safe place Contact with the skin: Immediately wash the affected area with plenty of water if the product splashes on to the skin.

• Page 31: The Thermal Disinfection Process

  Manuale GW3060 — User THE THERMAL DISINFECTION PROCESS Over the last few years, many efforts have been made to improve the decontamination of instruments and glassware: specific standards for both the process and techniques used have been issued and have defined the state-of-the-art.

• Page 32
  Manuale GW3060 — User τ = time in seconds for which the disinfection temperature must be maintained T = disinfection temperature in °C Versione 22.10.08…

• Page 33: Versione

  Manuale GW4090 — Utente DESCRIPTION OF PROGRAMS CYCLE PROG. PROGRAM PHASE 1 PHASE 2 PHASE 3 PHASE 4 PHASE 5 PHASE 6 TIME NUMBER NAME (MIN) PREWASH COLD RINSE WASH AT 75°C NEUTRALIZATION RINSE IN RINSE IN PLASTIC WASH WITH ALKALINE WITH ACID RINSE DEMINERALIZED…

• Page 34
  Manuale GW4090 — Utente DESCRIPTION OF PROGRAMS CYCLE PROG. PROGRAM PHASE 1 PHASE 2 PHASE 3 PHASE 4 PHASE 5 PHASE 6 TIME NUMBER NAME (MIN) WASH AT 95°C HOT PREWASH NEUTRALIZATION RINSE IN RINSE IN AGAR STAINED FOR 3 MIN. WITH WITH ALKALINE WITH ACID RINSE…
• Page 35
  Manuale GW4090 — Utente DESCRIPTION OF PROGRAMs CYCLE PROG. PROGRAM PHASE 1 PHASE 2 PHASE 3 PHASE 4 PHASE 5 PHASE 6 TIME NUMBER NAME (MIN) WASH AT 95°C OIL STAINED HOT PREWASH FOR 1 MIN. WITH NEUTRALIZATION RINSE IN RINSE IN GLASSWARE WITH ALKALINE…
• Page 36
  Manuale GW4090 — Utente NOTE * Programmes marked with a star need the 5 peristaltic pump! NOTE ** WASHING TIMES: The times given in the table are indicative and refer to the following operating conditions: 400V – 7.0 kW threephase electric power supply Cold water supplied at 20°C –…

• Page 37: Alarm Messages

  Manual GW4090 — User ALARM MESSAGES Different messages appear on the display if the appliance operates in a faulty way or water and/or detergent are lacking. There are two different situations, depending on how serious the fault is: . warning messages; .

• Page 38
  Check the water supply (cock WATER LOAD SYSTEM FAILURE open/closed, water pressure, connection pipe, etc.) FLOWMETER CONNECT. INVERTED Call the Smeg Technical Assistance Service Check the water supply (cock COLD WATER FLOWMETER FAILURE open/closed, water pressure, connection pipe, etc.)
• Page 39
  Manual GW4090 — User Check the type of detergent used. NO PRESS IN HYD SYS: FOAM Repeat the cycle. Check the water supply (cock EVF LEAKAGE open/closed, water pressure, connection pipe, etc.) Repeat the cycle. Call the Technical Assistance Service if the fault persists. Check the water supply (cock EVC LEAKAGE open/closed, water pressure,…
• Page 40
  Manual GW4090 — User squashed. Repeat the cycle. Call the (flowmeter nr.4 optional) Technical Assistance Service if the fault persists. See 41 PUMP 1 TUBE CLOGGED PUMP 2 TUBE CLOGGED See 42 See 43 PUMP 3 TUBE CLOGGED See 44 PUMP 4 TUBE CLOGGED PUMP 5 TUBE CLOGGED See 45…
• Page 41
  Manual GW4090 — User if the fault persists. Incongruent program error. Check the PROGRAM NOT CONGRUENT settings of the required cycle. Repeat the cycle. Call the Technical WARM WATER FLOWMETER FAILURE Assistance Service if the fault persists. Repeat the cycle. Call the Technical DEMI WATER FLOWMETER FAILURE Assistance Service if the fault persists.

• Page 42: Cleaning And Servicing

  Manual GW4090 — User CLEANING AND SERVICING Before proceeding with any servicing work, disconnect the electrical and hydraulic connections, i.e. make sure that the water cocks are shut and that the switches of both the machine and electric panel are in the OFF positions.

• Page 43: How To Clean The Inlet Filters

  Manual GW4090 — User • lift the entire assembly (i.e. filter, filter cone, coarse filter and microfilter) without pressing the lobes (fig. 22). When this filter is cleaned, it is also advisable to clean the others. HOW TO CLEAN THE INLET FILTERS The inlet filters installed at the entrance to the cocks must be periodically cleaned.

• Page 44: External Cleaning

  This film will protect the steel from acid vapour aggression. HOW TO SERVICE THE APPLIANCE The user must call SMEG’s authorized technicians at least once every 12 months (once every 6 months is better) for preventive maintenance purposes and for the visual inspection required for safety reasons.

• Page 45: Installed Machine Set-Up

  Manual GW4090 — User INSTALLED MACHINE SET-UP Model machine : ________________________________________________________ Machine serial number : __________________________________________________ Accessories present on the machine (place a check next to the accessory present and write the quantity provided): . Peristaltic Pump n°1………………………………………………….………………..…………………… . Peristaltic Pump n°2………………………………………………….………………..…………………… .