Vegaflex 80 инструкция по эксплуатации

Vega VEGAFLEX 80 Safety Manual

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Safety Manual

VEGAFLEX 80 series

4 … 20 mA/HART — two-wire

With SIL qualification

Document ID: 42960

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Summary of Contents for Vega VEGAFLEX 80

  • Page 1
    Safety Manual VEGAFLEX 80 series 4 … 20 mA/HART — two-wire With SIL qualification Document ID: 42960…
  • Page 2: Table Of Contents

    Repair ……………………..10 Proof test General information ………………….11 7.2 Test 1 — without checking the level ……………… 11 7.3 Test 2 — with checking the level ………………11 Appendix A — Test report 9 Appendix B — Term definitions 10 Supplement C — SIL conformity Editing status: 2014-09-24 VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…

  • Page 3: Document Language

    1 Document language Document language Das vorliegende Safety Manual für Funktionale Sicherheit ist verfügbar in den Sprachen Deutsch, Englisch, Französisch und Russisch. The current Safety Manual for Functional Safety is available in German, English, French and Russian language. Le présent Safety Manual de sécurité fonctionnelle est disponible dans les langues suivantes: allemand, anglais, français et russe. Данное руководство по функциональной безопасности Safety Manual имеется на немецком, английском, французском и русском языках. VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…

  • Page 4: Scope

    Current output: 4 … 20 mA The following interfaces are only permitted for parameter adjustment and for informative use: • HART ® • Display and adjustment module PLICSCOM • VEGACONNECT • Current output II SIL conformity The SIL conformity was independently judged and certified by the TÜV Rheinland according to IEC 61508:2010 (Ed.2). The certificate is valid for the entire service life of all instruments that were sold before the certificate expired! Only with instrument version with supplementary electronics «Additional cur- rent output 4 … 20 mA». Verification documents see appendix VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…

  • Page 5: Planning

    Instructions and restric- The measuring system should be used appropriately taking pres- tions sure, temperature, density and chemical properties of the medium into account. The application-specific limits must be observed. • The specifications according to the operating instructions manual, particularly the current load on the output circuits, must be kept within the specified limits • Existing communication interfaces (e. g. HART, USB) are not used for transmission of the safety-relevant measured value • The instructions in chapter «Safety-related characteristics», para- graph «Supplementary information» must be noted • All parts of the measuring chain must correspond to the planned «Safety Integrity Level (SIL)» VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…

  • Page 6: Safety-Related Characteristics

    Parameter Value MTTFd 47 years 93 % Performance Level 1.58 x 10 1/h (corresponds to «d») Supplementary information Determination of the The failure rates of the instrument were determined by an FMEDA failure rates according to IEC 61508. Basis for the calculations are the component failure rates according to SN 29500. All figures refer to an average ambient temperature of 40 °C (104 °F) during the operating time. For higher temperatures, the values should be corrected: • Continuous application temperature > 50 °C (122 °F) by factor 1.3 Homogeneous redundancy possible Including errors outside the safety function. Time during which all internal diagnoses are carried out at least once. ISO 13849-1 was not part of the certification of the instrument. VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…

  • Page 7
    • The output circuit of the transmitter is judged according to the idle current principle • «fail low» and «fail high» signals are interpreted as a failure, which triggers a fault message If this is not the case, the respective percentages of the failure rates must be assigned to the dangerous failures and the values stated in chapter Safety-related characteristics“ redetermined! Multiple channel archi- In multiple channel systems for SIL3 applications, this measuring sys- tecture tem can also be used in a homogeneously redundant configuration. The safety-related characteristics must be calculated especially for the selected structure of the measuring chain using the stated failure rates. In doing this, a suitable Common Cause Factor must be consid- ered (see IEC 61508-6, appendix D). VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…
  • Page 8: Setup

    Safety-relevant param- For protection against unwanted or unauthorzed adjustment, the set eters parameters must be protected against unauthorized access. For this reason, the instrument is shipped in locked condition. The PIN in delivery status is «0000». The default values of the parameters are listed in the operating in- structions. When shipped with customer-specific parameter settings, the instrument is accompanied by a list of the values differing from the default values. By means of the serial number this list can also be downloaded at www.vega.com/VEGA Tools/serial number search. Safe parameterization To avoid or detect possible errors during parameter adjustment for unsafe operating environments, a verification procedure is used that allows the safety-relevant parameters to be checked. Parameter adjustment proceeds according to the following steps: • Unlock adjustment • Change parameters • Lock adjustment and verify modified parameters The exact process is described in the operating instructions. VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…

  • Page 9
    If necessary, you must take other measures to maintain the safety function. Warning: Instrument reset In case a reset to «Delivery status» or «Basic adjustment» is carried out, all safety-relevant parameters must be checked or set anew. VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…
  • Page 10: Diagnostics And Service

    «Safe status»). The diagnosis interval is specified in chapter «Safety-related charac- teristics». Error messages A fault message coded according to the type of fault is outputted. The fault messages are listed in the operating instructions. Repair Reaction when malfunc- If faults are detected, the entire measuring system must be shut down tions occur and the process held in a safe state by other measures. The manufacturer must be informed of the occurrence of a danger- ous, undetected error (incl. fault description). Electronics exchange The procedure is described in the operating instructions manual. Note the instructions for parameter adjustment and setup. Software update The procedure is described in the operating instructions manual. Note the instructions for parameter adjustment and setup. VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…

  • Page 11: Proof Test

    Coverage of the test Remaining dangerous, undetected failures: 11 FIT (PTC = 93 %) Test 2 — with checking the level • Conditions Instrument in installed condition • Distance from the sensor reference point to the level > 300 mm • Output signal corresponds to the level VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…

  • Page 12
    3. Carry out the function test according to the operating instructions just like during initial operation. • Expected result To 1: – Output signal corresponds to the level – Device status in the menu Diagnosis: «OK» • To 2: – Adjustment unit signals «Test successful» • To 3: – Successful function test Coverage of the test Remaining dangerous, undetected failures: 4 FIT (PTC = 98 %) VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…
  • Page 13: Appendix A — Test Report

    Adjusted parameters of the safety function are documented Test result (if necessary) Test point Level Expected measured Real value Test result value Level 1 Level 2 Level 3 Level 4 Level 5 Confirmation Date: Signature: VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…

  • Page 14: Appendix B — Term Definitions

    + λ λ Rate for dangerous detected failure λ Rate for dangerous undetected failure λ Rate for failure, who causes a high output current (> 21 mA) λ Rate for failure, who causes a low output current (≤ 3.6 mA) λ Rate for diagnostic failure (detected) λ Rate for diagnostic failure (undetected) Diagnostic Coverage Proof Test Coverage Proof Test Interval Useful Life Time MTBF Mean Time Between Failure MTTF Mean Time To Failure MTTR Mean Time To Restoration (Ed.2) MTTF Mean Time To dangerous Failure (ISO 13849-1) Performance Level (ISO 13849-1) VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…

  • Page 15: Supplement C — Sil Conformity

    10 Supplement C — SIL conformity 10 Supplement C — SIL conformity VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…

  • Page 16
    10 Supplement C — SIL conformity VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…
  • Page 17
    Notes VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…
  • Page 18
    Notes VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…
  • Page 19
    Notes VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire…
  • Page 20
    Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2014 VEGA Grieshaber KG Phone +49 7836 50-0 Am Hohenstein 113…

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[Page 1] Vega VEGAFLEX 80

Safety Manual VEGAFLEX 80 series 4 … 20 mA/HART — two-wire With SIL qualication Document ID: 42960

[Page 2] Vega VEGAFLEX 80

2 Contents VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924 Contents 1 Document language 2 Scope 2.1 Instrument version ……………………………………………………………………………………………… 4…

[Page 3] Vega VEGAFLEX 80

3 1Documentlanguage VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924 1 Document language DE DasvorliegendeSafety ManualfürFunktionaleSicherheitistverfügbarindenSprachen Deutsch,Englisch,�…

[Page 4] Vega VEGAFLEX 80

4 2 Scope VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924 2 Scope 2.1 Instrument version This safety manual applies to TDR sensors VEGAFLEX 81, 82, 83, 86 Electronics types: • 4…20mA/HART-two-wirewithSIL�…

[Page 5] Vega VEGAFLEX 80

5 3Planning VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924 3 Planning 3.1 Safety function Onitscurrentoutput,thesensorgeneratesasignalbetween3.8mA and20.5mAcorrespondingtothe�…

[Page 6] Vega VEGAFLEX 80

6 4Safety-relatedcharacteristics VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924 4 Safety-related characteristics 4.1 Keyguresacc.toIEC61508 Parameter Value SafetyIntegrityLevel SIL2insingle-…

[Page 7] Vega VEGAFLEX 80

7 4Safety-relatedcharacteristics VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924 • Continuousapplicationtemperature>60°C(140°F)byfactor2.5 Similarfactorsapplyiffrequenttemp…

[Page 8] Vega VEGAFLEX 80

8 5 Setup VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924 5 Setup 5.1 General information Takenoteofthemountingandinstallationinstructionsintheoperating instructions manual. Whenlockingthe…

[Page 9] Vega VEGAFLEX 80

9 5 Setup VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924 Forverication,allmodied,safety-relevantandnonsafety-relevant parameters are shown. Thevericationtextsaredisplayedeitherin�…

[Page 10] Vega VEGAFLEX 80

10 6Diagnosticsandservice VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924 6 Diagnostics and service 6.1 Behaviour in case of failure Theinstrumentispermanentlymonitoredbyaninternaldiagnostic sy…

[Page 11] Vega VEGAFLEX 80

11 7 Proof test VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924 7 Proof test 7.1 General information Toidentifypossibleundetected,dangerousfailures,thesafetyfunc- tionmustbecheckedinadaquate…

[Page 12] Vega VEGAFLEX 80

12 7 Proof test VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924 • DevicestatusinthemenuDiagnosis:»OK» 1. Carryoutarestart(switchtheinstrumentoandthenonagain) 2. …

[Page 13] Vega VEGAFLEX 80

13 8AppendixA-Testreport VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924 8 Appendix A — Test report Identication Company/Tester Plant/Instrument TAG Meas.loopTAG Instrumenttype/Ordercode Instrument…

[Page 14] Vega VEGAFLEX 80

14 9AppendixB-Termdenitions VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924 9 AppendixB-Termdenitions SIL SafetyIntegrityLevel HFT HardwareFaultTolerance SFF Safe Failure Fraction PFD…

[Page 15] Vega VEGAFLEX 80

15 10 Supplement C — SIL conformity VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924 10 Supplement C — SIL conformity

[Page 16] Vega VEGAFLEX 80

16 10 Supplement C — SIL conformity VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924

[Page 17] Vega VEGAFLEX 80

17 Notes VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924

[Page 18] Vega VEGAFLEX 80

18 Notes VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924

[Page 19] Vega VEGAFLEX 80

19 Notes VEGAFLEX 80 series • 4 … 20 mA/HART — two-wire 42960-EN-140924

[Page 20] Vega VEGAFLEX 80

Printing date: VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany 42960-EN-140924 All statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the inf…

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Vega VEGAFLEX 80 series Safety manual

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  • 12 6 Diagnostics and servicing VEGAFLEX 80 series • Two-wire 4 … 20 mA/HART 42960-EN-170410 6 Diagnostics and servicing 6.1 Behaviour in case of failure The instrument permanently monitored by an internal diagnostic system. If a malfunction is detected, …

  • 13 7 Proof test VEGAFLEX 80 series • Two-wire 4 … 20 mA/HART 42960-EN-170410 7 Proof test 7.1 General information To identify possible dangerous, undetected failures, the safety func- tion must be checked by a proof test at adequate intervals. It is the …

  • 16 9 Appendix B: Term denitions VEGAFLEX 80 series • Two-wire 4 … 20 mA/HART 42960-EN-170410 9 AppendixB:Termdenitions SIL Safety Integrity Level (SIL1, SIL2, SIL3, SIL4) SC Systematic Capability (SC1, SC2, SC3, SC4) HFT Hardware Fault To …

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